Two Brothers Racing Kawasaki ZX-636R/6RR - Manual

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Parts List
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance
part, please consult with your local motorcycle dealer. Read all instructions first
before starting installation. Make sure the motorcycle and exhaust system are
completely cool before starting the installation. Also, make sure the bike is secure
on a centerstand or ideally a service lift during installation. Be sure to save all stock
components for possible use later.
Installation Instructions
1. Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on a centerstand
or ideally a service lift.
2. Expect this installation to take approximately an hour and
a half. Also, portions of this installation are best carried
out with an assistant.
3. Depending on your bike’s configuration, remove either
the passenger seat or rear cowling.
4. Remove 4mm hex head cap screws from side panels
(both sides).
5. Remove seat bolts and seat assembly.
6. Remove rear cowling bolts and push-pins (push center in
and pull out).
7. Remove exhaust pipe heat shield cover and move it aside
leaving it connected to the brake fluid reservoir.
8. Remove turn signal bolts and disconnect wiring. Mark
turn signal and plate light wiring for later identification.
Set both passenger seat brackets aside for later use.
9. Remove upper plastic heat shield cover. Remove rear seat
mounting bracket and set aside for later re-use.
10. Remove seat base bracket.
2005-06 Kawasaki
ZX636-R/RR
Slip-On Exhaust System with Dual M-2 Exhaust Canisters
Part # 005-1250406G / 005-1250407G / 005-1250408G
Qty. Description Part Number
1 Dual Slip-On Tube 005-12504T
1 M-2 Muffler Canister - Left Side Varies
1 M-2 Muffler Canister - Right Side Varies
2 Muffler Canister Clamp 005-2C-6
1 Fuel Injector Light Fix 005-125-05-01
1 HARDWARE KIT 005-125-3
2 X-Ring Kit 005-7-2-3KIT
2 8mm Flange Nut 005-FN8
2 8x40mm Socket Head Cap Screw 005-SH840
1 License Plate Bracket 005-12504B
2 License Plate Lamps 005-8504LT
2 Replacement Turn Signals 005-88T2
1 6” Strand Wire for Left Turn Signal 005-PW218
2 3” Strand Wire for Right Turn Signal / License Plate Lamps 005-PW218
6 Butt Splice Wire Connectors 005-BS1614
6 In-Line Wire Locks (Scotch Locks) 005-BS
4 Zip Ties 005-ZT458B
4 Adhesive Zip Tie Tabs 005-ZTM4
1 Permatex Hi-Temp Sealant 031-P22072