Two Brothers Racing Kawasaki Concours 14 - Manual

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Parts List
IMPORTANT - PLEASE READ CAREFULLY
Warranty
two brothers racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. two brothers racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Installation Instructions
2008-10 Kawasaki
ConCours 14
V.A.L.E.™ Slip-on Exhaust System with M-5 Canister
Part # 005-1920419V, 005-1920420V
Qty. Description Part Number
1 M-5 Muffler Canister Varies
1 Stainless Steel S-Bend Slip-On Tube 005-19201S
1 Muffler Clamp Varies
1 HARDWARE KIT 005-192-3
2 X-Ring (half) 005-7-2-3
1 Muffler Bracket 005-69B-10
1 Barrel Clamp 005-27-66MSH
1 8x20mm Flange Bolt 005-FB820
1 8mm Flange Nut 005-FN8
1 5mm Long Handle Ball end hex key 005-9-18610
4 6x14mm Socket Head Cap Screw 005-SH614
4 M6 Split Lock Washer 005-WL6
1 TBR Sticker Kit 015-10212
1. Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on center stand or
ideally a service lift.
2. Remove the OEM muffler:
- Remove lower mounting bolt.
- Loosen header joint clamp.
- Remove upper mount bolt.
- Remove OEM muffler and slip tube. *If gasket
remained on header it must be removed as well and
will not be re-used
3. Install Two Brothers Racing Slip-on Exhaust System:
- Attach the mid-pipe to the muffler using the 4 (four)
6x14mm socket head caps screws and split lock
washers provided. Leave loose for now.
-
Install center stand rubber bumper (use the OEM
rubber bumper and install it onto the TBR slip-tube
bracket).
- Slide provided barrel clamp over mid-pipe.
- Install the muffler bracket (with the 10mm hole on the
top) to the upper mount using the OEM hardware to
attach. Use the supplied flange bolt and nut to attach
the lower mount.
- Attach the rubber lined muffler clamp and tighten.
- Make sure muffler is aligned when the bike is on
the center stand. Also keep even clearance between
the muffler and luggage bag. Then tighten the four
V.A.L.E.™ assembly bolts.
- Tighten barrel clamp.
- Re-check all hardware and fitment.
Muffler Inlet
X-Lite™ Ring
Slip Tube
V.A.L.E.™ Assembly Detail