Two Brothers Racing Honda TRX450R - Manual

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Parts List
IMPORTANT - PLEASE READ CAREFULLY
Warranty
two brothers racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. two brothers racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Installation Instructions
1. Make sure the ATV is completely cool before starting
the installation. Make sure the bike is secure and is not
moving during installation.
2. Remove the stock exhaust system. Save hardware (except
rear muffler mounting bolt) for later use.
3. Join the V.A.L.E. cap with the end of the M-7 Canister
using the supplied 6x14mm screws. Be sure to use the
included split lock washers on all 4 of the screws. Loosely
tighten all four screws. Keep the screws loose enough so
that the tube can rotate back and forth inside the V.A.L.E.
cap.
4. Install Two Brothers titanium headpipe to ATV using stock
hardware. Snug all fasteners only finger tight for now.
5. Install entire assembly onto header gently turning it into
position so that the muffler bracket and the slip on tube
bracket line up with the appropriate holes. Now slide the
18mm aluminum spacer behind the canister mounting tab
and install the 8x85mm screw and Stock nut and tighten
finger tight.
6. Securely tighten the two 6mm x 14mm cap screws which
are accessible. This will keep the muffler and s-bend tube
aligned when the assembly is removed.
7. Carefully remove muffler assembly and s-bend from the
ATV and fully tighten all four 6mm x 14mm cap screws in an
“X” pattern. This will insure a good seal and perfect fit.
8. Re-install muffler assembly. Securely tighten all mounting
hardware.
2004-05 Honda
TRX450R
V.A.L.E.™ Complete Exhaust System with M-7 Canister
Part # 005-1060106V / 005-1060607V / 005-1060608V
Qty. Description Part Number
1 TRX450 (04-05) Muffler Canister M-7 Varies
1 TRX450 (04-05) S-Bend for Complete Varies
1 TRX450 (04-05) Header Varies
1 22mm Aluminum Spacer 005-S-22A
1 8x85mm Socket Head Cap Screw 005-SH885
1 8mm Flange Nut 005-FN8
1 #172 Main Jet 005-105-MJ172
1 5mm Long Handle Ball end hex key 005-9-18610
4 6mm Split Lock Washer 005-WL6
4 6x14mm Socket Head Cap Screw 005-SH614
2 TBR Script Logo Yellow Decal 4” 015-10208-A