Two Brothers Racing Honda CRF250 - Manual

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Parts List
IMPORTANT - PLEASE READ CAREFULLY
Warranty
two brothers racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. two brothers racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Installation Instructions
1. Make sure the bike is completely cool before
starting the installation. Make sure the bike is
secure on a centerstand or ideally a service lift.
2. Remove left and right side panels.
3. Remove Air Box mud flap screws.
4. Remove left and right muffler assembly.
5. Remove lower mid-pipe bolt and muffler clamp.
6. Remove mid-pipe section from motorcycle.
7. Loosely attach muffler to S-Bend using the four
6x14mm Socket Head Cap Screws provided.
8. Loosely attach muffler assembly to motorcycle
using the supplied 8x30mm flange bolt and OEM
mid-pipe mounting bolt.
9. Tighten the mid-pipe, then the four V.A.L.E.™ring
muffler bolts, and lastly the muffler mount.
10. Install side panel bumper from OEM side panel and
push into holder. Attach to muffler.
11. Reinstall side panels and mud flap.
12. Double check to make sure that all hardware
is tightened.
13. Before you run the bike, clean off all fingerprints
and dirt, as any oily residue will etch the metal and
become somewhat permanent when the system
gets hot. Run the bike and enjoy. It is normal for
some white smoke to appear the first time you start
the bike. This is packing/manufacturing oil from
inside the pipe burning off. Check for gaps or leaks.
If you find a leak, a little high temperature silicon
sealant should fix it. After 50 to 100 miles, recheck
all fasteners for tightness.
Qty. Description Part Number
1 CRF250R (2007) Muffler Canister M-7 Varies
1 CRF250R (2007) Stainless Steel Slip-On tube 005-16001S
1 Side Panel Bumper Holder 005-141-21
1 HARDWARE KIT 005-160-3
1 5mm Long Handle Ball end hex key 005-9-18610
4 Split Lock Washer 005-WL6
4 6x14mm Socket Head Cap Screw 005-SH614
1 8x30mm Flange Bolt 005-FB830
2 TBR Script Logo Yellow Decal 4” 015-10208
1 Spark Arrestor (Installed) 005-106S
2006-09 Honda
CRF 250R
Stainless Steel Slip-On Exhaust System with M-7 Canister
Part # 005-1600406V / 005-1600407V
Care & Cleaning / Warranty
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. For cleaning use a
mild spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Carbon Fiber Mufflers: Always make sure the fiberglass packing inside is in good
condition and not burned out, as exhaust heat inside an empty canister will deteriorate
the Carbon Fiber sleeve. TBR sells repack kits (TBR part # 005-10038) that include new
rivets and repack material as well as a drill bit (#30), making it easy to do yourself. Also,
NEVER dyno test your bike with carbon fiber mufflers installed - the intense heat and
lack of cooling air can quickly cause the CF material to burn. Two Brothers Racing does
not provide a warranty for burned carbon fiber.
Aluminum Mufflers: Use an aluminum or mag wheel polish such as Mother’s to restore
the bright finish to factory spec.
Warranty
Two Brothers Racing products are intended for closed course competition purposes
only, and therefore are sold “as is” without warranty. Two Brothers Racing specifically
disclaims any warranties of merchantability or fitness for a particular purpose and dis-
claims all responsibility for consequential and incidental damages or any other losses
arising from the use of these products or parts.