Two Brothers Racing Honda CBR500R User Manual
Cbr500r, Honda

IMPORTANT - PLEASE READ CAREFULLY
Two Brothers Racing products are intended for closed course competition
purposes only.
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance
part, please consult with your local motorcycle dealer. Read all instructions
first before starting installation. Make sure the motorcycle and exhaust system
are completely cool before starting the installation. Also, make sure the bike is
secure on a centerstand or ideally a service lift during installation. Be sure to save
all stock components for possible use later.
Installation Instructions
Honda
CBR500R
V.A.L.E.™ Slip-on Exhaust System with M-2 Exhaust Canister
Part # 005-3950405-T
1.
Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on a centerstand or
ideally a service lift.
2.
Loosen OEM muffler clamp.
3.
Remove OEM muffler mounting hardware.
4.
Remove OEM muffler assembly. OEM gasket will not be used
with TBR exhaust.
5.
Apply a thin layer of anti-seize to TBR slip tube outlet and
connect to Tarmac muffler using supplied hook springs.
Loosely install barrel clamp onto slip tube inlet.
6.
Install TBR slip-on assembly onto stock header and attach
muffler bracket to passenger peg mount using supplied bolt,
washer, and nut. Tighten to snug.
7.
Tighten barrel clamp at header connection.
8.
Before you run the bike, clean off all fingerprints and dirt, as
any oily residue will etch the metal and become somewhat
permanent when the system gets hot. Run the bike and
enjoy. It is normal for some white smoke to appear the first
time you start the bike. This is packing/manufacturing oil from
inside the pipe burning off. Check for gaps or leaks. If you find
a leak, a little high temperature silicon sealant should fix it.
After 50 to 100 miles, recheck all fasteners for tightness.