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2s-2600hd and 2s-2600 dd1162+ installation, 2s dd1162+ control valve disassembly, Warning – Great Plains 3S-3000 Installation Instructions User Manual

Page 15

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Great Plains Mfg., Inc.

2S-2600HD and 2S-2600 DD1162+ Installation

15

09/05/2012

194-149M

2S-2600HD and 2S-2600 DD1162+ Installation

Step 88 through step 129 are for 2S-2600 drills serial
number 1162 or higher. For 2S-2600 drills serial number
DD1161 and lower, installation instructions begin on
page 9. For 3S-3000 and 3S-4000 drills, installation
instructions begin on page 3.

DD1162+ drills (which includes all 2S-2600HD models)
have a counterbalance valve (

in the Affected Parts list

on page 23), under the Center valve, for opener lock up.
DD1161- drills have a counterbalance valve (Affected
Part

).

2S DD1162+ Control Valve Disassembly

!

WARNING

High pressure fluid hazard. Pressurized fluid may still be
present. Escaping fluid under pressure can penetrate the skin,
causing serious injury. Wear protective gloves and safety
glasses or goggles when working with hydraulic systems.
Crack fitting slowly. Use a piece of paper or cardboard, NOT
BODY PARTS, to check for suspected leaks. If an accident
occurs, seek immediate medical assistance from a physician
familiar with this type of injury.

Refer to Figure 17
88. At each pressure control valve

, remove and

save:

810-300C PRESSURE GAUGE 3000 PSI

These gauges are re-installed at step 104.

89. At the top rear Port G of each pressure control valve

, remove:
811-677C AD 9/16MORB 1/4FNPT

These two adaptors are not re-used.

90. Select two new:

811-675C PL 9/16MORB HEX HEAD

Install these plugs in the top rear valve holes previ-
ously occupied by the gauge adaptor. Tighten to
9/16ORB specification (see page 21). Do not use
pipe thread sealant on these, or any ORB fittings.

91. At the rear lower Port R of each valve

, discon-

nect the hose to the cylinder base ends:

811-587C HH3/8R1 092 9/16FJIC

These hoses are re-connected to new fittings at
step 102. Note which hose is which (by where it is
routed to), so that it can be reconnected to the cor-
rect (same) valve assembly after the new valves
and fittings are installed.

92. At the tee:

811-061C TE 9/16MJIC 9/16MJIC 9/16FJIC

Identify the hose:

811-631C HH3/8R1 018 9/16FJIC

from Port 3 of counterbalance valve

. Disconnect

the hose at tee

. Remove and save the tee. It is

re-installed at step 100.

93. Remove two:

811-170C AD 9/16MORB 9/16MJIC

These adaptors are not re-used.

54

53

WING

CENTER

1200

0

3000

600

2400

psi

1800

ROD END

, CENTER OPENERS

ROD END

, WING OPENERS

1200

600

0

3000

1800

2400

psi

P

G

T

R

G

R

T

P

2

3

1

FigureSpacer

Figure 17

Disassemble 2S DD1162+ Valves

22687

51

51

63

63

24

24

61

56

52

52

61

56

55

54

62

52

51

52

63

24

52

61

55

62

54

60

56