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Introduction, Installation procedures, Cartridge installation – Watts Jumbo Plastic Housing User Manual

Page 2: Vent and pressure gauge, Initial start up, Caution, Specifications

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Installation Procedures

Install filter housing using the appropriate size pipe . (Pipe fittings are

2" slip) . Follow the PVC glue and primer manufacturer’s instructions

when making all solvent weld connections . Be sure to install shutoff

valves before and after the filter housing and on any drain connec-

tions, which are to be installed . A

1

4

" FNPT port is located on top

of the filter's lid, and a pressure gauge has been provided . Locate

this gauge (in carton) and install it in gauge port using Teflon tape . A

second gauge may be installed; downstream of the filter (in the pipe

line) to indicate pressure differential and help you determine when

cartridge replacement may be necessary .

Cartridge Installation

To remove the filter's lid when the filter is under pressure, turn off

the inlet and outlet valves, press pressure relief button to relieve

pressure . Then remove eyebolts, lid, and notice the way the O-ring

is positioned . From time to time, this O-ring may be lubricated with

non-petroleum based lubricant for optimum performance . Filter

cartridges have double O-rings on the male ends to provide superior

sealing . From time to time, these O-rings may be lubricated with

non-petroleum based lubricant for better results . The other end

of the cartridge is closed, and a handle is part of the end cap for

convenience .
Filter cartridges have locking tabs on the male ends of the cartridges

to lock the cartridges in place . For proper installation, insert filter

cartridge into the cartridge adapter, which is located at the bottom of

the filter housing . Once the cartridge is pushed down all the way, ro-

tate cartridge clockwise to engage the locking tabs until the cartridge

has been locked in place .
To remove cartridge, rotate cartridge counterclockwise and pull

upward .

Vent and Pressure Gauge

A

1

4

" FNPT port and pressure gauge has been installed in the filter's

lid to indicate working pressure . A second gauge may be installed,

downstream of the filter in the pipe line to indicate pressure dif-

ferential and help determine when cartridge replacement may be

necessary .

Initial Start Up

Once the piping procedures are completed, shutoff valves have been

installed and the cartridge has been inserted and locked in place,

open outlet completely, start up pump and open inlet valve slowly to

check for leaks . If leaks occur, shut off pump, close inlet and outlet

valves, release pressure by pressing pressure release button, remove

lid and check the O-ring to be sure it is properly seated .

Caution

Do not attempt to remove lid without relieving pressure . To open

lid, close shutoff valves before and after filter, press pressure relief

button to relieve pressure . Once pressure has been relieved, remove

eyebolts and lid . To start up filter, replace lid, tighten eyebolts, and

open shutoff valves slowly to check for leaks . If lid O-ring does not

seat properly, close shutoff valves, relieve pressure, open lid, apply a

small amount of non-petroleum based lubricant to the O-ring to help

it seal, reposition O-ring and close lid .
Do not operate filter above 125psi (8.8 bar). In installations

where pressure is above 100psi (6.9 bar), install a pressure

release valve to release pressure at 125psi (8.8 bar) or less.

2

Introduction

Prior to shipment, Watts

®

Jumbo Cartridge Filter Housing have been

inspected to assure they are free from manufacturing defects . Before

installation, however, please check the lid's O-ring to ensure it is in

place and note the inlet and outlet labels for proper pipe connec-

tions . (See drawing on Page 3 .)
Note: Filter housing has two outlets to allow for same direc-

tion piping. A plug has been provided to use to close off the

pipe fitting not used.

Material, body & cartridge end caps

Glass reinforced PP

Brass reinforced gauge port

1

4

" FNPT

Material, swing bolts

304SS

O-ring

EPDM

Lid closure

Swing bolt

Pipe fittings (One inlet and two outlets) PVC 2" SLIP Female PVC
Drain

1

2

" FNPS with drain plug

Overall height

42.7"

Width

15.4"

Maximum flow rate

(with pleated cartridges 5 micron and up)

150 GPM (34M3/hr)

Maximum flow rate (with depth cartridges) 100 GPM (22.7M3/hr)
Maximum flow rate

(with pleated 1 micron absolute cartridge)

50 GPM (11.3M3/hr)

Maximum flow rate (with carbon cartridge) 15GPM (3.4 M3/hr)
Maximum working pressure

125psi (8.75 bar)

Maximum temperature

125°F (52°C) @ 80psi

Cartridge change-out, sediment

30psi differential (max.)

Cartridge change-out, carbon

Every 6-12 months*

Shipping weight

47 lbs.

Carton dimensions (L x W x D)

16" x 16" x 40"

Specifications

* Depending on chlorine level and water usage .

Note: Flow rates are for guidelines only, and they are based

on micron rating, solids content and other factors. Users are to

determine the best flow rate for their application based on these

factors.