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Multi-deck rotary switches, Series 42, Adjustable stop switches: series 42 and 44 – Grayhill Multi-Deck Rotary Switches 54 Series User Manual

Page 3: Dimensions, 1" diameter, 1 amp, pc mount, Pc board mounting pattern, Circuit diagram: pc mount, Standard style, Shaft and panel seal: srs. 42 & 44 standard style

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Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com

Rotary Switches

Multi-Deck Rotary Switches

The standard and UL recognized switches are also
available with adjustable stops. Two removable
stop washers allow you to limit the number of
switch positions as needed. A knurled nut is
supplied to secure the washers if desired.
These switches have no bushing keyway. All other
dimensions, ratings and characteristics are the
same as the standard fixed stop styles. Although
not military qualified, the adjustable styles are
useful in military equipment prototypes. However,
when submitting the equipment for government
approval, the fixed stop qualified style should
be substituted.

Equivalent Styles

For style 42A36, use 42D36,
For style 44A30, use 44D30
For style 42M36, use 42D36 initially

ADJuStABLE StOP SWItCHES: Series 42 and 44

Front Views

Series 42

Series 44

Switch is Viewed From Shaft End

and Shown in Position No. 1

Note: All common terminals are located above

base terminals as shown.

PC BOARD MOuNtING PAttERN

termination
One-sided termination is standard for switches with 2 to 5
positions per pole. Two-sided termination is standard for
switches with 6 thru 10 positions per pole.

6 thru 10 positions
per pole and ter-
minals from one
side of switch are
available on special
order. See Special
Options, page F-10
or contact Grayhill.

Shown for a two deck switch

CIRCuIt DIAGRAM: PC Mount

ONE POLE

Standard Style

DIMENSIONS

in inches (and millimeters)

Grayhill part number and date code marked on detent cover label. Customer part num-
ber marked on request. UL recognized marking as required.

C

L OF

BUSHING
KEyWAy

7

6

5

4

3

2

1

8

9

10

C1

1.000 ± .010

(25,4 ± 0,25)

DIA.

TERMINAL DIMENSIONS AT THIS
POINT ARE .050 ± .005 (1,27 ± 0,13)
WIDE BY .020 ± .003 (0,51 ± 0,08) THICK

.375 ± .015
(9,53 ± 0,38) TYP.

.750 ± .010

(19,05 ± 0,25)

TYP.

OF BUSHING
KEYWAY

C

L

.250 + .001 –.002
(6,35 + 0,03 –0,05)
DIA.

3/8-32 UNEF-2A THREAD
(MTG. HOLE=3/8 DIA. MIN.)

BUSHING KEYWAY
.066 ± .002 (1,68 ± 0,05) WIDE BY
.036 ± .003 (0,91 ± 0,08) DEEP
FROM A .375 (9,53) DIA.

INTEGRAL ASSEMBLY NUT,
DO NOT REMOVE

COMMON LUG

.250 ± .020

(6,35 ± 0,51)

.830
± .010
(21,08
± 0,25)

DIM. A + .046 – .020

(+1,17 –0,00)

.437 ± .020

(11,10 ± 0,51)

.600 ± .031

(15,24 ± 0,79)

DIM. B REF.
STUD
PROJECTION

#1 THREAD

.174

± .010

(4,42

± 0,25)

C

L C

L C

L

.174 ± .010
(4,42 ± 0,25)

.786 ± .010
(19,96 ± 0,25)
DIA.

.500 ± .015

(12,7 ± 0,38)

TYP.

1.470 ± .020

(37,34 ± 0,51)

TYP.

.735 ± .010
(18,67 ± 0,25) TYP.

.187 ± .015
(4,75 ± 0,38) TYP.

.250 ± .015
(6,35 ± 0,38) TYP.

1

10

6

5

4

3

2

9

8

7

GRAYHILL

.219
± .005
(5,56
± 0,13)

8

9

6

5

4

3

FIRST

STO

P

7

8

9 10

11

6

5

4

3

2

FIR

S

T

S

TO

P

ADJUSTABLE STOP

WASHERS

USE OF KNURLED
NUT IS OPTIONAL

SERIES 42

1" Diameter, 1 Amp, PC Mount

OF FRONT SUPPORT
PLATE MOUNTING
HOLES

C

L

.375

(9,53)

TyP.

.750

(19,05)

TyP.

.492

(12,50)

.500

(12,7)

TyP.

.250

(6,35)

TyP.

.110 (2,79)

.174 (4,42) TyP.

C

L OF REAR

SUPPORT
PLATE
MOUNTING
HOLES

C

L OF BASE

TERMINAL
MOUNTING
HOLES

C

L COMMON

TERMINAL
MOUNTING
HOLES

SHAFT END

.174 (4,42)

TyP.

SHAFt AND PANEL SEAL: Srs. 42 & 44

Standard Style

The Series 42/44 Styles, which include the letter "S" with
the exception of style "HS", are watertight sealed to the
mounting panel by utilizing the panel seal kit. These switches
are built with a front plate that does not have a non-turn tab.
The panel seal kit consists of a grooved hex nut, a keyed
washer and a keyed panel seal. The grooved hex nut is
assembled to the switch bushing. The keyed washer is slid
down the bushing slot and seated into the hex nut groove.
The seal is likewise assembled to the bushing and hex nut.
The keyed washer is required to provide seal integrity in the
bushing slot. When assembled to the panel, the grooved
nut, backing washer and seal require the same space as a
normal mounting nut. Hence, the seal kit does not alter the
dimensions. Panel seal kit includes a non-turn washer to
be used into a blind hole in the back panel. For panel seal
kit part dimensions, see Accessories. Style "HS" switches
use a similar sealing method, except the integral assembly
nut retains the panel seal. All sealed style switches are
provided with a shaft to bushing internal seal.

FEAtuRES
• Satisfies High Current Board Level

Applications

• 36° Angle of Throw Permits up to

Ten Positions

• UL Recognized Versions

For style 44M30, use 44D30 initially
For style 42u36, use 42uD36
For style 44u30, use 44uD30