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Troubleshooting 6 – Echo 7812086 Owners Manual v.2 User Manual

Page 22

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Bear Cat Owners Manual

18

Section

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Before performing any of the corrections in this troubleshooting chart, refer to the appropriate information contained in this manual

for the correct safety precautions and operating or maintenance procedures. Contact your nearest dealer or the factory for service

problems with the machine.

PROBLEM

POSSIBLE CAUSE

REMEDY

Engine will not start.

Improper control settings.
Lack of fuel.
Dirty, stale or contaminated fuel.
Internal engine problems.

1.
2.
3.
4.

Use proper settings.
Fill fuel tank.
Refill tank with fresh, clean fuel.
See your dealer.

1.
2.
3.
4.

Engine or rotor stalls or stops.

Obstructed discharge.
Plugged rotor.

1.
2.

Use branch or similar object to clear discharge.
Clear rotor. Feed material more evenly.

1.
2.

Engine overheats.

Cooling system plugged.
Improper oil level.
Insufficient coolant.

1.
2.
3.

Clean cooling fan and fins.
Fill engine to correct oil level. Refer to the engine own-

ers manual.
Fill coolant.

1.
2.

3.

Hard to feed chipper; requires

excessive power to chip.

Dull chipper blades.
Obstructed discharge.
Improper blade clearance.

1.
2.
3.

Rotate or sharpen blades.
Use branch or similar object to clear discharge.
Adjust clearance between the chipper blades and anvil.

1.
2.
3.

Engine stalls or belt squeals

when engaging clutch.

Engaging clutch too fast.
Plugged rotor.
Belt tension too loose.

1.
2.
3.

Lower engagement handle more slowly.
Clear rotor. Feed material more evenly.
Replace belt or spring.

1.
2.
3.

Material from chipper wraps

around rotor shaft.

Stringy, green material bypasses chipper

blades.
Dull chipper blades.
Improper blade clearance.

1.

2.
3.

Rotate branch or material when feeding to cut com-

pletely.
Sharpen blades.
Adjust clearance between the chipper blades and anvil.

1.

2.
3.

Excessive vibration while running.

Drive system vibration.

Rotor out of balance.

Chipper blade/anvil clearance is incorrect.

1.

2.

3.

Check drive belts and pulleys for bad or worn areas. Check

for dull chipper blades.
Inspect rotor for broken or missing chipper blades; replace

if needed. Check rotor to see if it wobbles. Check to see

if rotor is assembled correctly.
Set chipper blade/anvil clearance to recommended dis-

tance (3/16" + 1/16").

1.

2.

3.

Rotor will not turn.

Drive belt too loose or broken.

Obstructed discharge.

Plugged rotor.

1.

2.

3.

Replace belt or spring.

Use branch or similar object to clear discharge.

Clear rotor. Feed material more evenly.

1.

2.

3.

Cannot engage clutch.

Improper belt installation.

Improper belt tension.

1.

2.

Install belt properly.
Replace belt or spring.

1.
2.

Excessive belt wear.

Not using correct belt.

Pulley(s) damaged or worn.

Pulley(s) not in alignment.

Belt(s) tension too loose.

1.

2.

3.

4.

Contact your nearest authorized dealer to order the correct

belt for your chipper.

Replace pulley(s).

Align pulley(s) with straight edge.

Replace belt or spring.

1.

2.

3.

4.

Trailer sways during towing.

Tire air pressure not correct

1.

Check tire sidewall for inflation limits.

1.

Troubleshooting

6