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9 drive belt replacement, 10 replacing rotor bearings – Echo CH4400 Owners Manual v.2 User Manual

Page 22

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4 INCH CHIPPER

18

SERVICE & MAINTENANCE

BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE,

DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.

WARNING

Figure 5.6 Drive belt drive replacement

1. Shut engine off.
2. Place the chipper engagement lever in the START

position (see Figure 5.3).

3. Remove the belt guard by removing the 5/16" bolts.
4. Remove 3/8" x 5" bolt and the idler pulley.
5. Place the chipper engagement lever in the CHIPPING

position (see Figure 5.4).

6. Loosen the four carriage bolts attaching the engine

plate to the trailer.

7. Locate the two 5/16 x 3" bolts and 5/16" nuts located

on the side of the chipper between the trailer and the

engine plate.

8. Loosen both 5/16" flange nuts.
9. To release the tension on the belt, loosen both 5/16

x 3" bolts equally and slide the engine towards the

chipper housing.

10. Remove the old belt and install the new belt. Loosen

the belt guide if needed.

11. Adjust the drive belt.
12. Place the chipper engagement lever in the START

position (see Figure 5.3).

13. Reinstall 3/8" x 5" bolt and the idler pulley.
14. Place the chipper engaggement lever in the CHIPPING

position (see Figure 5.4)

15. Position the belt guide 1/8" over the belt and tighten

bolts.

16. Reinstall the belt guard.

5.9 DRIVE BELT REPLACEMENT

5.10 REPLACING ROTOR BEARINGS

REMOVING THE OLD BEARINGS
1. Place the chipper engagement lever in the START

position (see Figure 5.3).

2. Shut engine off.
3. Remove the belt guard by removing the 5/16" bolts.
4. Remove the idler pulley.
5. Place the engagement lever in the CHIPPING position

(see Figure 5.4)

6. Remove the belt.
7. To remove the rotor sheave, do the following:

7a. Remove the three bolts securing the rotor sheave

to the rotor shaft.

7b. Reinstall the bolts into the second set of holes.

Gradually tighten bolts equally to push the sheave

off the rotor shaft.

8. To remove the front bearing, do the following:

8a. Remove the snap ring.
8b. Loosen the setscrews securing the front bearing

to the rotor shaft.

8c. Remove the two 1/2 x 1-1/2" carriage bolts and

1/2" centerlock nuts holding the front bearing to

the chipper housing.

8d. Slide the front bearing off the rotor shaft.
8e. Remove the second snap ring.

7. If the bolts and nuts between the engine plate and the

trailer cannot be adjusted any further, and the tension

needs further adjustment, tighten the eyebolt until the

appropriate deflection is achieved.

8. Replace the belt if no adjustment is left (Section 5.9).
9. Reinstall the belt shield.

NOTE

Removal of the rear bearing is dependent upon

removal of the front bearing.

9. To remove the rear bearing do the following:

9a. Remove the seven 5/16" nylock nuts and washers

securing the disk cover to the chipper housing.