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5 sharpening the blades, 6 installing the blades, 7 setting blade clearance – Echo CH4400 Owners Manual v.2 User Manual

Page 20: Warning

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4 INCH CHIPPER

16

SERVICE & MAINTENANCE

BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE,

DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.

WARNING

1. Lock disk assembly (Section 5.2).
2. Place a blade on the disk and attach using original

hardware. Torque the bolts to 120 ft.-lbs (162 Nm).

Repeat for the remaining blade.

3. Reinstall the chipper discharge cap or optional

discharge tube (Section 2.2).

45˚

SHARPENED

SURFACE

MOUNTING SURFACE

(DO NOT GRIND)

.50”

SHARPENED

SURFACE

MOUNTING SURFACE

(DO NOT GRIND)

1/16"

CHIPPER

BLADE

DISK

ANVIL

Figure 5.2 Chipper blade and anvil clearance

WARNING

It is important to ensure that the minimum gap between

the chipping anvil and ALL chipping blades is 1/16". All

chipping blades should be rotated until even with the

chipping anvil and then measured. Failure to do so can

result in the chipping blades striking the chipping anvil,

causing serious injury or death.

5.5 SHARPENING THE BLADES

NOTE

If the chipping anvil edge is damaged or worn unevenly,

remove the three 5/16" bolts and washers holding the

anvil to the disk cover and use one of the other three

edges. Adjust for correct measurement.

5.6 INSTALLING THE BLADES

The chipping blades should clear the chipping anvil, located

directly under the chipper chute, by 1/16" to 1/8". Removing

the chipper chute is

NOT required for setting the chipping

blade clearance. However, removing the chipper chute

5.7 SETTING BLADE CLEARANCE

can provide better access for measuring the chipping

blade clearance. To adjust the blade clearance, proceed

as follows:
1. Rotate the disk until a chipping blade is even with the

chipping anvil.

2. Measure the amount of clearance between the chipping

blade and chipper anvil from inside of the chipper

housing. The minimum distance between the chipping

blade and the chipping anvil should be 1/16" (Figure

5.2).

3. Adjust the anvil by loosening the 5/16 x 5/8" bolts

holding the anvil to the disk cover and sliding the anvil

inward or outward until the desired measurement is

achieved.

4. Torque the bolts to 17 Ft-lbs.
5. Rotate the rotor to ensure the remaining blade clears

the anvil by 1/16" to 1/8" (not to exceed 1/8").

6. If the chipper chute was removed, reinstall it.

The blades can be ground on a bench grinder or by a

professional.
1. Never sharpen or grind the mounting surfaces of the

blades. This will cause the edge to roll and the blade will

be damaged, resulting in poor chipping performance.

2. Regrind the angled edge of the chipping blades to 45

degrees. Make sure some type of fixture is used to

correctly hold the blade at the proper angle.

3. Be careful when grinding so that the blade does not

become overheated and change color. This will remove

the heat-treated properties.

4. Use short grinding times and cool with water or some

type of liquid coolant.

5. Remove an equal amount off each blade to maintain

rotor balance.

6. Small imperfections such as nicks and burrs on the flat

side of the blade will not affect the chipping performance

of the machine.

7. For blades that have been repeatedly sharpened,

ensure that the sharpened surface extends past the

chipping slot opening. If it does not extend past the

opening, the blades should be replaced.