Echo CH5540HXE - Manual (Page 3)

Instruction Sheet
COMPLETE
CIRCUIT
WHT
RED/YEL
RED/GRN
TRI-COLOR LED
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9
10
KNEE BAR SWITCh REMovAl
1. remove the two screws (2) and loosen the
nut (3) at the bottom of the knee bar switch
cover (1) and remove it.
2. remove plunger switch (4) from switch
bracket by removing plunger nut.
disconnect plunger switch from harness
(7) by removing the two screws connecting
them
3. remove switch bracket (6) from extension
tray by removing two carriage bolts (8).
PlUNGER SWITCh INSTAllATIoN
1. install new switch bracket (6) on to
extension tray using two carriage bolts (8).
2. install new plunger switch (4) into switch
bracket using supplied plunger nut (5),
washer, and plunger.
3. cut off ring terminals from plunger end
of harness (7) and replace with supplied
female spade connectors. connect
harness to plunger switch (4).
4. using two screws (2) mount the new
switch cover (1) to switch bracket(6).
while installing adjust the new switch
cover so that it prevents the plunger switch
from bottoming out when the knee bar is
depressed.
5. adjust plunger switch (4) by loosening
the two carriage bolts (8) and setting it so
that it is activated when the knee bar is
depressed.
KIT, CoNTRol SWITChES (Ch6730hxE)
Part #77542-00
PART# dESCRIPTIoN QTY
14624-00 connector, 1/4 Qd female 2
14625-00 connector, 1/4 Qd male 2
15176 Scw,11/32*7/8 hwh ab thread Zp 2
15349 bolt,carr 5/16*7/8" Gr5 nc Zp 2
15904-00 nut, 5/16-18 nylock-flanGe 2
32375-00
Switch, momentary ip67 nor-
mally on
1
77527-00 aSSembly, Switch boX 1
77532-12 bracket, Switch 1
77535-12 Shield, Safetybar Switch 1