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Routine service, Routine service table key, Routine service table service report – Snorkel AB46 Electric-sn1000+CE User Manual

Page 10: Every year or 500 hours 2

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10

COMPONENT INSPECTION OR SERVICES

INTERVAL Y N R

Battery

Check electrolyte level

Daily

System

Check specific gravity

30

D

Clean exterior

3

M

Check battery cable condition

Daily

Clean terminals

3

M

Hydraulic

Check oil level

Daily

Oil

Change filter

6

M

Drain and replace with ISO 46 compatible oil

2

Y

Hydraulic

Check for leaks

Daily

System

Check hose connections

30

D

Check hoses for exterior wear

30

D

Emergency Check operation of emergency override

Daily

Hydraulic

valves and hand pump

System

Check operation of brake release hand pump

Daily

Controller

Check operation of all controls

Daily

Control

Check the exterior of the cable

Daily

Cable

for pinching, binding or wear

Platform

Check fasteners for proper torque

Daily

Floor and

Check welds for cracks

Daily

Rails

Check condition of platform

Daily

Check condition of anchorage points

Daily

Check condition of operators manual

Daily

Tires

Check for damage

Daily

Check air pressure (75 psi)

Daily

Check lug nuts (torque to 90 ft. lbs. [123 Nm])

30

D

Hydraulic

Wipe clean

30

D

Pump

Check for leaks at mating surfaces

30

D

Check for hose fitting leaks

Daily

Check mounting bolts for proper torque

30

D

Steering

Check fittings for proper torque

6

M

System

Oil all pivot points

30

D

Check steering cylinder for leaks

30

D

Check linkage for wear areas

30

D

Check for missing / loose retainers

Daily

Electric

Check electric drive motors for operation

Daily

Drive System Check cables, contactors, and connections

Daily

Routine Service Table Key

Interval

Daily = each shift (every day) or every eight hours

30

D

= every month (30 days) or every 50 hours

3

M

= every 3 months or 125 hours

6

M

= every 6 months or 250 hours

1

Y

= every year or 500 hours

2

Y

= every 2 years or 1000 hours

Y = Yes/Acceptable

N = No/Not Acceptable

R = Repaired/Acceptable

Routine Service Table

Service Report

Date: _______________
Owner: _________________________________
Model No: ____________ Serial No: __________
Serviced By: _____________________________
Service Interval: __________________________

COMPONENT INSPECTION OR SERVICES

INTERVAL Y N R

Elevating

Inspect for structural cracks

Daily

Assembly

Check pivot points for wear

30

D

Check pivot pin retaining bolts

30

D

for proper torque
Check members for deformation

Daily

Chassis

Check hoses for pinch or

Daily

rubbing points
Check component mounting

6

M

for proper torque
Check welds for cracks

Daily

Turret

Check ring gear for proper lubrication and wear

Daily

Lubricate worm gear bearings

150

H

/3

M

Lubricate ring gear (MoS2

grease)

150

H

/3

M

Torque

Check for leaks

Daily

Hubs

Check oil level

250

H

/6

M

Change oil after break-in period

50

H

/30

D

Change oil (SAE 90 wt. gear oil)

2000

H

/2

Y

Lift

Check the cylinder rods for wear

30

D

Cylinders

Check pivot pin retaining bolts

30

D

for proper torque
Check seals for leaks

30

D

Inspect pivot points for wear

30

D

Check fittings for proper torque

30

D

Entire

Check for and repair

Daily

Unit

collision damage
Check fasteners for proper torque

3

M

Check for corrosion, remove and repaint

3

M

Lubricate

30

D

Labels

Check for peeling, missing, or unreadable

Daily

labels & replace

ROUTINE SERVICE

Use the following table as a guide for routine mainte-

nance. Inspection and maintenance shall be

performed by personnel who are trained and

familiar with mechanical and electrical proce-

dures. Refer to the Service Manual for complete

service instructions.
Please copy this page and use the Routine Service

Table as a checklist when inspecting a machine for

service.