Routine service, Routine service table key, Routine service table service report – Snorkel AB46 Electric-sn1000+CE User Manual
Page 10: Every year or 500 hours 2
10
COMPONENT INSPECTION OR SERVICES
INTERVAL Y N R
Battery
Check electrolyte level
Daily
System
Check specific gravity
30
D
Clean exterior
3
M
Check battery cable condition
Daily
Clean terminals
3
M
Hydraulic
Check oil level
Daily
Oil
Change filter
6
M
Drain and replace with ISO 46 compatible oil
2
Y
Hydraulic
Check for leaks
Daily
System
Check hose connections
30
D
Check hoses for exterior wear
30
D
Emergency Check operation of emergency override
Daily
Hydraulic
valves and hand pump
System
Check operation of brake release hand pump
Daily
Controller
Check operation of all controls
Daily
Control
Check the exterior of the cable
Daily
Cable
for pinching, binding or wear
Platform
Check fasteners for proper torque
Daily
Floor and
Check welds for cracks
Daily
Rails
Check condition of platform
Daily
Check condition of anchorage points
Daily
Check condition of operators manual
Daily
Tires
Check for damage
Daily
Check air pressure (75 psi)
Daily
Check lug nuts (torque to 90 ft. lbs. [123 Nm])
30
D
Hydraulic
Wipe clean
30
D
Pump
Check for leaks at mating surfaces
30
D
Check for hose fitting leaks
Daily
Check mounting bolts for proper torque
30
D
Steering
Check fittings for proper torque
6
M
System
Oil all pivot points
30
D
Check steering cylinder for leaks
30
D
Check linkage for wear areas
30
D
Check for missing / loose retainers
Daily
Electric
Check electric drive motors for operation
Daily
Drive System Check cables, contactors, and connections
Daily
Routine Service Table Key
Interval
Daily = each shift (every day) or every eight hours
30
D
= every month (30 days) or every 50 hours
3
M
= every 3 months or 125 hours
6
M
= every 6 months or 250 hours
1
Y
= every year or 500 hours
2
Y
= every 2 years or 1000 hours
Y = Yes/Acceptable
N = No/Not Acceptable
R = Repaired/Acceptable
Routine Service Table
Service Report
Date: _______________
Owner: _________________________________
Model No: ____________ Serial No: __________
Serviced By: _____________________________
Service Interval: __________________________
COMPONENT INSPECTION OR SERVICES
INTERVAL Y N R
Elevating
Inspect for structural cracks
Daily
Assembly
Check pivot points for wear
30
D
Check pivot pin retaining bolts
30
D
for proper torque
Check members for deformation
Daily
Chassis
Check hoses for pinch or
Daily
rubbing points
Check component mounting
6
M
for proper torque
Check welds for cracks
Daily
Turret
Check ring gear for proper lubrication and wear
Daily
Lubricate worm gear bearings
150
H
/3
M
Lubricate ring gear (MoS2
grease)
150
H
/3
M
Torque
Check for leaks
Daily
Hubs
Check oil level
250
H
/6
M
Change oil after break-in period
50
H
/30
D
Change oil (SAE 90 wt. gear oil)
2000
H
/2
Y
Lift
Check the cylinder rods for wear
30
D
Cylinders
Check pivot pin retaining bolts
30
D
for proper torque
Check seals for leaks
30
D
Inspect pivot points for wear
30
D
Check fittings for proper torque
30
D
Entire
Check for and repair
Daily
Unit
collision damage
Check fasteners for proper torque
3
M
Check for corrosion, remove and repaint
3
M
Lubricate
30
D
Labels
Check for peeling, missing, or unreadable
Daily
labels & replace
ROUTINE SERVICE
Use the following table as a guide for routine mainte-
nance. Inspection and maintenance shall be
performed by personnel who are trained and
familiar with mechanical and electrical proce-
dures. Refer to the Service Manual for complete
service instructions.
Please copy this page and use the Routine Service
Table as a checklist when inspecting a machine for
service.