Synergy 8034 - Jeep JK 2 Door Rear Stretch Kit - Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397
PPM-8032 JEEP JK 2 DR STRETCH KIT
Version 1
GENERAL NOTES:
• These instructions are also available on our website; www.synergymfg.com.
Check the website before you begin for any updated instructions and additional
photos for your reference.
• The installation of this suspension kit requires some major cutting, grinding and
welding. Many of the major suspension brackets on the frame will need to be cut
off and ground smooth. A plasma cutter or oxy-acetylene torch works best but
you can also use a grinder with a cut off wheel.
• You will need basic hand tools, a grinder with cut off wheel or sawzall, floor jack
or automobile lift, a welder and two sturdy jack stands to complete this
installation.
• A list of additional components that can be added to this kit are available on our
website. These components can be purchased and installed at a later date. Each
component has instructions for installation.
• Removal of the fuel tank is required for removal of the passenger rear lower
control arm bracket.
• This kit is designed to work with a stock axle, PPM-8056 rear Track Bar Bracket,
PPM-8062 Rear Track Bar, PPM-8038 RUCAs, PPM-8036 RLCAs and PPM-
5011 Rear C/O Kit.
• **NOTE** This is a weld on kit that should be installed by an experienced
welder. This is not an entry level suspension kit. It requires extensive cutting,
grinding and fabrication skills to complete.
INSTALLATION:
1) Begin, by jacking the vehicle up and supporting the chassis safely using jack
stands. Note, as this is an advanced kit, these instructions will not cover basic
disassembly of the rear suspension.
a. Control arms, track bar, coils, shocks and sway bar / sway bar links will
all need to be removed.