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Synergy 8012-01 - JK, TJ/LJ, XJ, ZJ D30/44 Inner Axle Sleeve Kit User Manual

Page 5

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Figure 5


21. Now begin to weld all the plug welds to the new inner axle sleeves.
22. When complete, grind down all the plug welds smooth with the axle tube.
23. Repaint your axle.
24. Reassemble and install your axle into the Jeep. Torque all suspension bolts when the

vehicle is sitting on flat ground with the tires on. Torque the following items:


- Unit Bearing Bolts 75 ft-lbs
- ABS Sensor 34-50 in-lbs
- Axle Nut 100 ft-lbs
- Brake Caliper Brackets 120 ft-lbs
- Driveshaft Bolts 80 ft-lbs
- Track Bar Bolt 125 ft-lbs
- Lower Control Arm Bolts 125 ft-lbs
-Upper Control Arm Bolts 75 ft-lbs
-Lower Shock Bolts 56 ft-lbs
- Drag Link Nut 80 ft-lbs
- Sway Bar Nuts to 90 ft-lbs

25. Installation is Complete.