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Synergy 523X - Jeep YJ Cage Kit User Manual

Page 12

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13) Mount the A-pillar windshield brackets to the windshield using the stock bolts.

Position the bracket so the bottom and top edges touch the A-pillar. Do not tack at
this time.

14) At this point dbl check that all tubes are aligned, and square or level. Tack weld all

of the joints in this order:

a. Lower A-pillar to floor plate
b. A-pillar splice over dash
c. Windshield cross tube to A-pillar
d. Spreader tubes to windshield and B-pillar tubes
e. Windshield brackets to A-pillars
f. Again, DO NOT tack weld dash bar in place until you completely weld the

A-pillar splice.

15) Drill the cage base plate holes and bolt cage to floor.
16) Weld the A-pillar splice completely, then tack the dash bar in place, again level the

tube to the vehicle.

17) Weld the rest of the joints of the cage and weld the windshield bracket to the A-

pillar.