General maintenance – Lull 644E-42 Operation Manual User Manual
Page 159

General Maintenance
157
Model 644E
Origin 3/04
Turning or Protruding Pins
Highly loaded chain, operating with inadequate lubrication can generate 
abnormal frictional forces between pin and link plates. When chain is allowed to 
operate in this condition, a pin or series of pins, can begin to twist out of a chain, 
resulting in failure.
Examine the pin head rivets to determine if the ìVEEî flats are still in correct 
alignment (3). Chain with rotated/displaced heads (4) or abnormal pin 
protrusion (5) should be replaced immediately.
DO NOT attempt to repair the chain by welding or driving the pin(s) back into 
the chain. Once the press fit integrity between outside plates and pins has been 
altered, it cannot be restored.
Any wear pattern on the pin heads or the sides of the link plates indicates 
misalignment in the system. This condition damages the chain as well as 
increases frictional loading and should be corrected. Contact your local Lull 
Distributor or the JLG Service Department at (877) 554-5438 or (717) 485-6657 
for specific instructions.
Distorted or Battered Link Plates
Distorted or battered link plates (6) on a leaf chain cause tight joints and prevent 
flexing.
MM2060
3
5
4
MA9340
6
