Controller install, Progressive controller installation, External led install – AEM 30-3306 V2 Water Methanol HD Controller Kit User Manual
Page 4: Boost pressure hose
Page 4
Controller Install
The progressive controller is NOT waterproof and should NOT be mounted in the engine bay!
Find a convenient location for the controller
inside the driver’s compartment. The adjustment
knobs should remain in an accessible location but still remain protected from possible water
incursion. If you need to extend the wires to mount the controller use at least 16 AWG wire for
the pump and controller ground circuits and 18 AWG for the remainder. The controller contains
an externally accessible fuse, no additional fuses are required. Use the supplied zip-ties to
mount the controller.
Progressive Controller Installation
Pin #
Description
Wire**
Color
Connection
1
Pump Ground
16
AWG
Orange
Connect to ground (black) wire of pump.
2
LED -
20
AWG
Gray
Connect to ground (black) wire of external LED.
3
LED +
20
AWG
Violet
Connect to positive (red) wire of external LED.
4
Solenoid -
20
AWG
Brown/White
1.5A Low Side output. Connect to optional flow control solenoid.
5
Boost Safe LS Out
18
AWG
Green
1.7A Low Side output. Grounded when error condition exists.
6
Pump Power
16
AWG
Pink
Connect to the positive (red) wire of pump.
7
Ground
16
AWG
Black
Main ground connection, connect directly to battery ground.
8
Level Switch+
20
AWG
White
Connect to the white wire of the fluid tank level sensor*
9
Level Switch-
20
AWG
Brown
Connect to the black wire of the fluid tank level sensor*
10
Arm Switch +
20
AWG
Yellow
Arms injection system. Connect to a switched 12V source.
11
Empty-Not Used
Not Used
12
Power 12V
16
AWG
Red
Main Power Connection, connect directly to positive battery
terminal.
*Note: If fluid tank is equipped with previous generation level sensor, identified by having two black wires, then
pins 8 (white) and 9 (brown) may be connected to either of the two black sensor wires. The polarity is
unimportant.
**Note: If you need to extend the wires to mount the controller use at least 16 AWG wire for the pump and
controller ground circuits and 18 AWG for the remainder.
External LED Install
Find a suitable location in the driver’s line of sight to mount the external LED. Mount the LED
and run the wires to the controller. The LED indicates the operation of the controller. If the
pump is off and there are no errors the LED will be off. If there are no errors and the pump is on
the LED intensity will vary with the pump speed. If there are any errors they will be indicated by
flashing the LED.
Boost Pressure Hose
Using the supplied vacuum tee and rubber hose, tap into a manifold pressure (vacuum/boost)
line.