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Warning, L.p.g. (bottled propane) models, Water heater operation – American Water Heater Power Flex 40-42K BTU User Manual

Page 16: Burner flames, Water temperature regulation

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16

Water temperature over 125°F can cause
severe burns instantly or death from scalds.

Children, disabled and elderly are at highest
risk of being scalded.

Feel water before bathing or showering.

Temperature limiting valves are available.

WARNING

L.P.G. (Bottled Propane) Models

Liquefi ed petroleum gas is over 50% heavier than air

and in the occurrence of a leak in the system, the gas

will settle at fl oor level. Basements, crawl spaces, skirted

areas under mobile homes (even when ventilated), closets

and areas below ground level will serve as pockets for

the accumulation of gas. Before lighting an L.P. gas water

heater, smell all around the appliance at fl oor level. If you

smell gas, follow the instructions as given in the warning on

the front page.
When your L.P. tank runs out of fuel, turn off the gas at

all gas appliances including pilot lights. After the tank is

refi lled, all appliances must be re-lit according to their

manufacturer’s instructions.

Water Heater Operation

Figure 11 below shows the water heater’s sequence of

operation when a call for heat is initiated. The ignition

control module will attempt to light the burner three times.

If the ignition control does not detect ignition it will enter

lock-out mode, indicated by a three flash error code.

Burner Flames

Inspect the burner flames through the viewport and com-

pare them to the drawings in Figure 16. A properly operat-

ing burner should produce

a soft blue flame. Blue tips

with yellow inner cones

are satisfactory. The tips

of the flame may have a

slight yellow tint. The flame

should not be all yellow or

have a sharp blue-orange

color. Contaminated air

may cause an orange colored flame. Contact a qualified

person if the flame is not satisfactory.

Water Temperature Regulation

Due to the nature of the typical gas water heater, the water

temperature in certain situations may vary up to 30°F (16.7

°C) higher or lower at the point of use such as, bathtubs,

showers, sink, etc.
HOTTER WATER CAN SCALD: Water heaters are intended

to produce hot water. Water heated to a temperature which

will satisfy space heating, clothes washing, dish washing, and

other sanitizing needs can scald and permanently injure you

upon contact. Some people are more likely to be permanently

injured by hot water than others. These include the elderly,

children, the infi rm, or physically/mentally handicapped. If

anyone using hot water in your home fi ts into one of these

groups or if there is a local code or state law requiring a certain

temperature water at the hot water tap, then you must take

special precautions. In addition to using the lowest possible

temperature setting that satisfi es your hot water needs, a

means such as a mixing valve, should be used at the hot

water taps used by these people or at the water heater.

Mixing valves are available at plumbing supply or hardware stores,

see Figure 9. Follow manufacturer’s instructions for installation of

the valves. Before changing the factory setting on the thermostat

see Figure 13 and the table below. Using the lowest hot water

temperature that meets your needs will also provide the most

energy effi cient operation of the water heater.
Never allow small children to use a hot water tap, or to draw

their own bath water. Never leave a child or handicapped

person unattended in a bathtub or shower.

NOTE: A water temperature range of 120°F-140°F (49°C-60°C)

is recommended by most dishwasher manufacturers.
The thermostat of this water heater has been factory set at its

lowest position, to reduce the risk of scald injury. It is adjustable

and must be reset to the desired temperature setting.
The mark ( ) (on temperature setting of gas control valve/

thermostat) indicative of approximately 120°F is preferred

starting point. Some states have a requirement for a lower

setting. If you need hotter water, follow directions for

temperature adjustment, but beware of the warnings in this

section.
Pressing the “COOLER” button decreases temperature and

pressing the “HOTTER” button increases the temperature.
To avoid any unintentional changes in water temperature

settings, the control has a tamper resistant feature

for changing the temperature setting. To change the

temperature setting follow these instructions:
1. “Wake Up” the temperature indicators by holding down

both “COOLER” and “HOTTER” temperature adjust-

ment buttons at the same time for one second (See

Figure 13). One or two of the temperature indicators

will light up. These indicators will only remain on for

Temperature

Settings

Time to Produce 2nd & 3rd

Degree Burns on Adult Skin

160°F (71°C)

About 1/2 second

150°F (66°C)

About 1-1/2 seconds

140°F (60°C)

Less than 5 seconds

130°F (54°C)

About 30 seconds

120°F (49°C)

More than 5 minutes

80°F (27°C)

- - - - - - - - - - - - - - - -

Figure 11

Sequence of Operation

CALL FOR

HEAT INDICATED

BY FAST FLASH

OF LED

CONTROL CHECKS TO ENSURE

PRESSURE SWITCH IS OPEN

DRAFT INDUCER IS ENERGIZED

CONTROL ENERGIZES HOT

SURFACE IGNITER (HSI)

CONTROL ENERGIZES MAIN

GAS VALVE ALLOWING THE

BURNER TO BE LIT BY HSI

WATER IN TANK IS HEATED BY

MAIN BURNER AND

TEMPERATURE REACHES

THERMOSTAT SETTING

FLAME SENSE ROD DETECTS

FLAME OF MAIN BURNER

MAIN VALVE DE-ENERGIZES

AND BLOWER CONTINUES FOR

A POST PURGE TIME OF

APPROX. 30 SECONDS

MAIN VALVE DE-ENERGIZES

AND BLOWER CONTINUES FOR

A POST PURGE TIME OF

APPROX. 5 SECONDS

HEATER RETURNS TO

STANDBY MODE

CONTROL CHECKS TO ENSURE

PRESSURE SWITCH CLOSES,

INDICATING BLOWER OPERATING

AND THERE ARE NO VENTING

BLOCKAGES (INLET OR OUTLET)

Figure 12

Flame Characteristics

Tips may have

a yellow tint

Yellow inner

cones are

satisfactory

Correct flame

soft blue

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