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Installation, Calibration, Maintenance – Young Heavy Duty Wind Monitor-HD-Alpine Model 05108-45 User Manual

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05108-45-90(A)

Before installation, connect the instrument to an indicator as shown

in the wiring diagram and check for proper wind speed and azimuth

values. Position the vane over a sheet of paper with 30° or 45°

cross markings to check vane alignment. To check wind speed,

temporarily remove the propeller and connect the shaft to an

Anemometer Drive. Details appear in the CALIBRATION section of

this manual.

INSTALLATION

Proper placement of the instrument is very important. Eddies from

trees, buildings, or other structures can greatly influence wind

speed and wind direction observations. To get meaningful data for

most applications locate the instrument well above or upwind from

obstructions. As a general rule, the air flow around a structure is

disturbed to twice the height of the structure upwind, six times the

height downwind, and up to twice the height of the structure above

ground. For some applications it may not be practical or necessary

to meet these requirements.

FAILURE TO PROPERLY GROUND THE WIND

MONITOR-HD ALPINE MAY RESULT IN ERRONEOUS

SIGNALS OR TRANSDUCER DAMAGE.

Grounding the Wind Monitor is vitally important. Without proper

grounding, static electrical charge can build up during certain

atmospheric conditions and discharge through the transducers.

This discharge can potentially cause erroneous signals or

transducer failure. To direct the discharge away from the

transducers, the mounting post assembly in which the transducers

are mounted is made with a special antistatic plastic. The Wind

Monitor should be mounted on a metal pipe which is connected to

earth ground. The mounting pipe should not be painted where the

Wind Monitor is mounted. Towers or masts set in concrete should

be connected to one or more grounding rods.

If it is difficult to ground the mounting post in this manner, the

following method should be used. The sensor cable shield wire

is internally connected to the antistatic mounting post. This shield

wire should be connected to an earth ground. (Refer to wiring

diagram)

Initial installation is most easily done with two people; one to adjust

the instrument position and the other to observe the indicating

device. After initial installation, the instrument can be removed

and returned to its mounting without realigning the vane since the

orientation ring preserves the wind direction reference. Install the

Wind Monitor-HD Alpine following these steps:

1. MOUNT WIND MONITOR-HD ALPINE

a) Place orientation ring on mounting post. Do Not tighten

band clamp yet.

b) Place Wind Monitor-HD Alpine on mounting post. Do Not

tighten band clamp yet.

2. CONNECT SENSOR CABLE

a) Route cable carefully to avoid strain.

b) Use of a waterproof connector or junction box is

recommended.

3. ALIGN VANE

a) Connect instrument to an indicator.

b) Choose a known wind direction reference point on the

horizon.

c) Sighting down instrument centerline, point nose cone

at reference point on horizon.

d) While holding vane in position, slowly turn base until

indicator shows proper value.

e) Tighten mounting post band clamp.

f) Engage orientation ring indexing pin in notch at instrument

base.

g) Tighten orientation ring band clamp.

CALIBRATION

The Wind Monitor-HD Alpine is fully calibrated before shipment and

should require no adjustments. Recalibration may be necessary

after some maintenance operations. Periodic calibration checks

are desirable and may be necessary where the instrument is used

in programs which require auditing of sensor performance.

Accurate wind direction calibration requires a Model 18112 Vane

Angle Bench Stand. Begin by connecting the instrument to a

signal conditioning circuit which has some method of indicating

azimuth value. This may be a display which shows azimuth values

in angular degrees or simply a voltmeter monitoring the output.

Orient the base with the junction box at 180°. Visually align the

vane with the crossmarkings and observe the indicator output. If

the vane position and indicator do not agree within 5°, adjust the

potentiometer coupling inside the main housing. Details for making

this adjustment appear in the MAINTENANCE, potentiometer

replacement outline, step 7. It is important to note that while full

scale azimuth on signal conditioning electronics may be 360°,

full scale azimuth signal from the instrument is 355°. The signal

conditioning electronics must be adjusted accordingly. For

example, in a circuit where 0 to 1.000 VDC represents 0° to 360°,

the output must be adjusted for 0.986 VDC when the instrument is

at 355°. (355°/360° X 1.000 volts = 0.986 volts)

Wind speed calibration is determined by propeller pitch and the

output characteristics of the transducer. Calibration formulas

showing wind speed vs. propeller rpm and output frequency are

included below. Standard accuracy is ± 0.3 m/s (0.6mph). For

greater accuracy, the device must be individually calibrated in

comparison with a wind speed standard. Contact the factory or

your supplier to schedule a NIST (National Institute of Standards &

Technology) traceable wind tunnel calibration in our factory.

To calibrate wind system electronics using a signal from the

instrument, temporarily remove the propeller and connect an

Anemometer Drive (18802 or equiv.) to the propeller shaft. Apply

the appropriate calibration formula to the calibrating motor rpm and

adjust the electronics for the proper value. For example, with the

propeller shaft turning at 3600 rpm adjust an indicator to display

30.0 meters per second (3600 rpm X 0.00833 m/s/rpm =30.0 m/s).

CALIBRATION FORMULAS

Model 05108-45 Wind Monitor-HD Alpine w / 08214-45 Propeller

WIND SPEED vs PROPELLER RPM

m/s

=

0.00833 x rpm

knots

=

0.01619 x rpm

mph

=

0.01863 x rpm

km/h

=

0.02999 x rpm

WIND SPEED vs OUTPUT FREQUENCY

m/s

=

0.1666 x Hz

knots

=

0.3238 x Hz

mph

=

0.3726 x Hz

km/h

=

0.5998 x Hz

MAINTENANCE

Given proper care, the Wind Monitor-HD Alpine should provide

years of service. The only components likely to need replacement

due to normal wear are the precision ball bearings and the wind

direction potentiometer. Only a qualified instrument technician

should perform the replacement. If service facilities are not

available, return the instrument to the company. Refer to the

drawings to become familiar with part names and locations. The

asterisk* which appears in the following outlines is a reminder that

maximum torque on all set screws is 80 oz-in.