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Troubleshooting – Pulsafeeder Pulsa Series Pulsamatic Controls User Manual

Page 19

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9. Troubleshooting

PROBLEM

PROBABLE CAUSE

Actuator Does Not Adjust

1. No AC power to actuator.
2. Pump not running.
3. Override switch not pushed in.
4. Control signal off, incorrect, or of inverted polarity.
5. Ratio control (if so equipped) set at or very near zero

percent.

6. Blown fuse (see Figure 4 for location).
7. Wiring discontinuity.
8. Brake slipping (see “Troubleshooting”).
9. Defective feedback potentiometer (see “Repairs”).
10. Circuit board malfunction.
11. Broken actuator linkage.
12. Brake drive nut damaged.

Actuator Adjusts to Incorrect

Setting

1. Control signal incorrect or of inverted polarity.
2. Incorrect ratio control setting (if so equipped).
3. Circuit board out of calibration (if so equipped). (See

“Calibration”).

4. Actuator misaligned to pump (see “Repairs”).
5. Defective feedback potentiometer (see “Repairs”).
6. Defective feedback potentiometer (see “Repairs”).
7. Limit switch out of adjustment (see “Repairs”).
8. Circuit board malfunction.

Actuator Adjusts in One Direction

Only

1. Control signal incorrect or of inverted polarity.
2. Incorrect ratio control setting (if so equipped).
3. Wiring discontinuity.
4. Brake slipping (see “Troubleshooting”).
5. Defective feedback potentiometer (see “Repairs”).
6. Limit switch out of adjustment (see “Repairs”).
7. Circuit board malfunction.
8. Defective brake.

Brake Slipping

1. Jammed slider block (see “Repairs”).
2. Circuit board malfunction (inadequate power to the brake).
3. Brakes misaligned.
4. Improper brake air gap (see “Repairs”).
5. Brake friction surface contaminated with oil or other

foreign material.

Erratic Operation

1. Wiring discontinuity.
2. Narrow deadband (see “Calibration”).
3. Erratic control signal.
4. Noisy controls signal (check grounding and shielding of

controls signal leads).

5. Defective feedback potentiometer (see “Repairs”).
6. Brake slipping (see “Troubleshooting”).
7. Brake dragging (check brake alignment and air gap, see

“Repairs”).

8. Circuit board malfunction.