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Leakage checkpoints – State PR6 75 XODS User Manual

Page 35

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35

DRAIN VALVE WASHER REPLACEMENT

(See Figure 114)

1. Turn “OFF” gas supply to water heater.

2. Follow “Draining” instructions.

3. Turning counterclockwise (

), remove the hex cap below the

screw handle.

4. Remove the washer and put the new one in place.

5. Screw the handle and cap assembly back into the drain valve and

retighten using a wrench. DO NOT OVER TIGHTEN.

6. Follow instructions in the “Filling The Water Heater” section.

7. Check for leaks.

LEAKAGE CHECKPOINTS

Read this manual first. Then before checking the water heater make
sure the gas supply has been turned “OFF”, and never turn the gas “ON”
before the tank is completely full of water.

Never use this water heater unless it is completely filled with water. To
prevent damage to the tank, the tank must be filled with water. Water
must flow from the hot water faucet before turning “ON” gas to the
water heater.

A. Water at the draft hood is water vapor which has condensed out of

the combustion products. This is caused by a problem in the vent.
Contact the gas utility.

B. *Condensation may be seen on pipes in humid weather or pipe

connections may be leaking.

C. *The anode rod fitting may be leaking.

D. Small amounts of water from temperature-pressure relief valve may

be due to thermal expansion or high water pressure in your area.

E. *The temperature-pressure relief valve may be leaking at the tank fitting.

F. Water from a drain valve may be due to the valve being slightly opened.

G. *The drain valve may be leaking at the tank fitting.

H. Combustion products contain water vapor which can condense on

the cooler surfaces of the tank. Droplets form and drip onto the
burner or run on the floor. This is common at the time of start-up after
installation and when incoming water is cold.

I.

Water in the water heater bottom or on the floor may be from
condensation, loose connections, or the relief valve. DO NOT replace
the water heater until a full inspection of all possible water sources
is made and necessary corrective steps taken.

Leakage from other appliances, water lines, or ground seepage should
also be checked.

*

To check where threaded portion enters tank, insert cotton swab

between jacket opening and fitting. If cotton is wet, follow “Draining”

instructions in the “Periodic Maintenance” section and then remove

fitting. Put pipe dope or teflon tape on the threads and replace. Then

follow “Filling the Water Heater” instructions in the “Installing the New

Water Heater” section.

8. Follow the lighting instructions in the “Lighting” section to restart the

water heater.

FIGURE 114.

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