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Checkers Guard Dog 5 Channel Cable Ramp User Manual

Heavy duty 5 channel system, Assembly instructions, Cable/hose management components

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HEAVY DUTY

5 CHANNEL SYSTEM

ASSEMBLY:

• Inspect areas for safety hazards
• Assemble sections by aligning female connectors over male connectors
• Press with foot to secure female connectors to male connectors
• Using through-holes, fasten protector to ground (optional -

see Mounting Instructions below)
• Open cover and install cables down into channels
• Close cover flush with base
• Test installation for intended use
• Periodically inspect installation

CHANNEL CAPACITY:

LOAD CAPACITY:

The Cable/Hose Protection System

has different load supporting

capabilities depending on type of

vehicle and temperature.

Suitability must be verified by

testing under actual conditions.

OPERATING TEMPERATURE:

-40

˚

F to 120

˚

F (-40

˚

C to 48

˚

C)

CHEMICAL RESISTANCE:

Tested for compatibility with common motor oils, gasoline and diesel fuel.

Limited resistance to brake fluids and other chemicals.

MATERIAL:

UV-stabilized polyurethane elastomer

CABLE/HOSE MANAGEMENT COMPONENTS

NO. OF

CHANNELS

5 Channel

10,500 lbs./Tire (4,763 kg)

LOAD CAPACITY PER TIRE

MAX LOAD 70

˚

F (21

˚

C)

21,000

lbs./Axle (9,526 kg)

LOAD CAPACITY PER AXLE

MAX LOAD 70

˚

F (21

˚

C)

Simply interlock with

Dog Bone connectors to

extend protection length.

CABLE PROTECTORS

®

ASSEMBLY INSTRUCTIONS

#ZIS-GD5

Ver: 5/11

CHANNEL CAPACITY - MAX. DIAMETER INCHES (mm)

4 Channels

1 Channel (center)

1.339 in. (34.0 mm) width x 1.325 in. (33.65 mm) height
1.704 in. (43.3 mm) width x 1.325 in. (33.65 mm) height

Before installing, ensure circular recessed

areas are free from dirt and debris. Apply

2-3 drops of Checkers Super Glue to the

top of the center post and then place a bead

of glue around the outer edge of the half

moon area. Align rubber pad slot with rib

on Cable Protector, then quickly place

Rubber Pad over the post and slot on cable

protector. Firmly push down with thumb

around the outer edge of Rubber Pad until

fully seated. Repeat until complete.*

RUBBER PAD INSTALLATION

Four through-holes with an inside diameter of .21” can be used with either nails or screws (not included) for

temporary mounting of cable protector:*

• Washer with a minimum outside diameter of .75” should be used with each nail or screw.

• Through-holes use a threaded insert, but the threaded insert is not designed for the use with a bolt.

• When temporarily mounting on a sloped surface, the hinge barrel must be on the uphill side of the slope.

• When temporarily mounting on a flat surface, the hinge barrel must be facing the direction of traffic.

• To easily remove the protector when nailed down, use a pry bar in the pry slots under each through-hole.
*due to variables associated with mounting, we highly recommend testing the hardware for each application.

MOUNTING INSTRUCTIONS*

(FOR TEMPORARY USE)

* For your safety, please wear safety glasses and rubber gloves.

Checkers’ Super Glue is best when stored refrigerated.

CPRPKIT1-10

Optional Anti-Slip Rubber Pad Kit for Guard Dog GD5X125

Cable Protectors (includes 10 anti-slip rubber pads)

CPGLUE

1/2 oz Bottle of Checkers’ Clear Super Glue (best if kept refrigerated).

Use for permanent application of Anti-Slip Rubber Pads

OPTIONAL ANTI-SLIP RUBBER PAD TRACTION KIT

36" Lineal Protector

45˚ Right Turn

4-Way Cross

End Cap

End Cap

45˚ Left Turn