Step 8, Step 9, Step 10 – Jesel INS-36100 Donovan 800 / Dart Titan +1.000 Raised Cam User Manual
Page 3

STEP 8
STEP 9
STEP 10
ROTATE CRANKSHAFT SO THAT
#1 CYLINDER
IS
AT T.D.C.
ROTATE THE CAMSHAFT SO THAT THE KEYWAY IS
AT THE 12 O’CLOCK POSITION.
PLACE THE UPPER PULLEY ASSEMBLY ONTO
THE CAM ADAPTOR. LOCATE THE CAM ADAP-
TOR WASHER AND LEFT HAND THREADED CAM
ADAPTOR BOLT. START THREADING THE CAM
ADAPTOR BOLT INTO THE ADAPTOR. LEAVE
BOLT LOOSE.
TILT THE TOP OF THE UPPER PULLEY DOWN
TOWARDS THE CRANKSHAFT AND SLIDE THE
BELT OVER THE TWO PULLEYS. WITH THE
UPPER PULLEY ENGAGED FIRMLY INTO THE
CAMSHAFT ADAPTER KEY, TORQUE THE
LH
BOLT TO
70 LBS-FT
.
SET CAM TIMING TO DESIRED SPECS AND
TORQUE UPPER PULLEY NUTS TO
20-25 FT
/ LBS
. INSTRUCTIONS FOR ADJUSTING THE
CAMSHAFT TIMING ARE ON THE BACK PAGE
OF THIS INSTRUCTION SHEET.
THE BELT DRIVE INSTALLATION IS NOW COM-
PLETE.
PLEASE OBSERVE THE FOLLOWING
NOTES:
1) ALWAYS DOUBLE CHECK CAMSHAFT TIMING
BY USING A HIGH QUALITY DEGREE WHEEL.
2) ALWAYS DOUBLE CHECK YOUR PISTON TO
VALVE CLEARANCE. CHANGING CAM TIMING
CHANGES PISTON TO VALVE CLEARANCE.
3) IF THE BELT DRIVE IS GOING TO BE OPERAT-
ED IN AN ABRASIVE ENVIRONMENT, WE RECOM-
MEND COVERING THE UNIT TO PREVENT EXCES-
SIVE WEAR TO THE PULLEYS.