Step 4, Step 5, Step 6 – Jesel INS-36100 Donovan 800 / Dart Titan +1.000 Raised Cam User Manual
Page 2: Step 7
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STEP 4
STEP 5
STEP 6
STEP 7
LUBRICATE AND CAREFULLY INSTALL CAM-
SHAFT.
APPLY A THIN FILM OF OIL TO THE OUTER BRONZE
THRUST WASHER (2.950” OD X 2.260” ID X .031”)
AND INSTALL OVER THE NOSE OF THE CAM
ADAPTOR.
CHECK FOR CAMSHAFT END PLAY BY INSTALLING
ALL 3 THRUST SHIMS. JESEL INCLUDES (1) .010”,
(1) .015” AND (1) .020” THICK THRUST SHIM WITH
THIS KIT.
KEEP SHIMS DRY. DO NOT OIL OR USE ANY TYPE
OF SEALANT ON SHIMS
CAREFULLY INSTALL THRUST PLATE MAKING SURE
NOT TO DAMAGE CAMSHAFT SEAL ON ADAPTOR
KEYWAY.
KEEP ALL SEAL AREAS DRY.
ADJUST CAMSHAFT ENDPLAY BY SETTING A DIAL
INDICATOR ON THE FACE OF THE CAM ADAPTOR.
ADJUST THE SHIMS UNTIL THE CAMSHAFT END-
PLAY IS BETWEEN
.005” AND .010”
.
REMOVE THRUST PLATE AND SHIMS. APPLY
A LIGHT FILM OF RTV SEALANT BETWEEN
SHIMS TO PREVENT POSSIBLE OIL LEAKAGE.
REINSTALL SHIMS.
INSTALL THRUST PLATE AND TORQUE NUTS TO
12
FT / LBS
. KEEP
OIL
OFF SEAL AREA. BE CAREFUL
NOT TO DAMAGE SEAL ON ADAPTOR KEYWAY.
LUBRICATE THE CRANK SNOUT WITH A HIGH
QUALITY ANTI-SEIZE COMPOUND.
A THIN LAYER OF RTV SEALANT MAY BE APPLIED
TO THE INNER CHAMFER OF THE LOWER PULLEY
TO PREVENT OIL SEEPAGE.
INSTALL THE PULLEY ONTO THE CRANK SNOUT
UNTIL THE PULLEY STOPS AGAINST THE CRANK-
SHAFT.
TO REMOVE LOWER PULLEY:
ATTACH A PULLER
TO THE (3) THREADED HOLES. DO NOT PULL ON
THE RINGS OF THE PULLEY