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Step 4, Step 5, Step 6 – Jesel INS-32000 Mark 4/5, Gen 6 BB Chevy User Manual

Page 2: Step 7

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STEP 4

STEP 5

STEP 6

STEP 7

APPLY A THIN FILM OF OIL TO THE OUTER BRONZE

THRUST WASHER (WSH-39660 2.950” OD X 2.260” ID

X .031”) AND INSTALL OVER THE NOSE OF THE CAM

ADAPTOR.

LOCATE THE 3 THRUST SHIMS (.010”, .015” .020:), CAM

THRUST PLATE WITH CAM SEAL (PLT-35260) AND 6

THRUST PLATE NUTS (NUT-34750).

CHECK FOR CAMSHAFT END PLAY BY INSTALLING ALL 3

THRUST SHIMS. JESEL INCLUDES (1) .010”, (1) .015” AND

(1) .020” THICK THRUST SHIM WITH THIS KIT.

KEEP SHIMS DRY. DO NOT OIL OR USE ANY TYPE OF

SEALANT ON SHIMS

CAREFULLY INSTALL THRUST PLATE MAKING SURE NOT

TO DAMAGE CAMSHAFT SEAL ON ADAPTOR KEYWAY.

KEEP ALL SEAL AREAS DRY.

INSTALL THRUST PLATE AND TORQUE NUTS TO 96

IN/LBS (8 FT/LBS).CHECK CAMSHAFT END PLAY BY

SETTING A DIAL INDICATOR ON THE FACE OF THE

CAM ADAPTOR AND MOVE CAM FRONT TO BACK.

ADJUST THE SHIMS UNTIL THE CAMSHAFT ENDPLAY

IS BETWEEN .008” AND .012”.

REMOVE THRUST PLATE AND SHIMS. APPLY A THIN

FILM OF RTV SEALANT BETWEEN SHIMS TO

PREVENT POSSIBLE OIL LEAKAGE. REINSTALL

SHIMS AND THRUST PLATE AND RETORQUE NUTS.

I KEEP OIL OFF SEAL AREA. BE CAREFUL NOT TO
DAMAGE SEAL ON ADAPTOR KEYWAY.

LUBRICATE THE CRANK SNOUT WITH A HIGH

QUALITY ANTI-SEIZE COMPOUND.

WE RECOMMEND APPLYING A THIN LAYER OF RTV

SEALANT TO THE INNER CHAMFER OF THE LOWER

PULLEY TO PREVENT OIL SEEPAGE.

INSTALL THE PULLEY (PLY-35530) ONTO THE CRANK

SNOUT AND DRIVE IT ON UNTIL THE PULLEY STOPS

AGAINST THE CRANKSHAFT. A LOWER PULLEY

DRIVER (TOL-39310) IS AVAILABLE TO ASSIST IN THIS

STEP.

TO REMOVE LOWER PULLEY: ATTACH A PULLER TO

THE THREE THREADED 5/16-18 HOLES. DO NOT PULL

ON THE RINGS OF THE PULLEY