JELD-WEN JII100 Custom Wood and Fiberglass Door Systems - Manual

1
INSTALLATION INSTRUCTIONS
for Custom Wood and Fiberglass Door Systems (JII100)
Thank you for selecting JELD-WEN products. Attached
are JELD-WEN’s recommended installation instructions
for Custom Wood and Fiberglass doors. Read these
instructions thoroughly before beginning. They are
designed to work in most existing applications, however;
existing conditions may require changes to these
instructions. If changes are needed, they are made at the
installer’s risk. For installations other than indicated in
these instructions, contact a building professional.
To adequately protect your door, please refer to
"Appropriate Protection for Exterior Doors" for
information on protection requirements at
www.jeld-wen.com/resources.
Installation Materials Required:
• Shims
• 1-1/2" 6d finish nails
• 3" 12d finish nails
• 3" corrosion resistant screws
• Sealant: We recommend OSI
® QUAD ® Max
Sealant or equivalent. This can be used
in any application and can be painted or
ordered in a color matched product, if
desired.
• Exterior waterproof construction adhesive
• Polyurethane low expansion Window and
Door foam: We recommend OSI ® QUAD ®
Foam or equivalent).
• Wood matched putty stick
• Sill pan made from plastic sheeting
• Set of flashings
• 4", 6", or 9" (as required by local code and
window configuration) wide self-adhesive
flashing: We recommend OSI
® QUAD ® Butyl
Flashing Tape or equivalent.
• Spray adhesive/primer for self adhesive
flashing. Such as Loctite ® 300 or equivalent
• Backer rod 1/8" larger than the widest
portion of the gap (used in conjunction with
sealant bead).
SAFETY
• Read and fully understand ALL manufacturers’ instructions
before beginning.
• Do not work alone. Two or more people are required. Use safe
lifting techniques.
• Use caution when handling glass. Broken or cracked glass can cause
serious injury.
• Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).
• Operate hand/power tools safely and follow manufacturer’s
operating instructions.
• Use caution when working at elevated heights.
MATERIALS & PATIO DOOR HANDLING
• Heed material manufacturers’ handling and application instructions.
• Protect adhesive surfaces from dirt, moisture, direct sunlight and folding
over onto themselves.
• Handle in vertical position; do not drag on floor.
• Do not put stress on joints, corners or frames.
• Store door in dry, well-ventilated area to allow air circulation.
• Protect from exposure to direct sunlight during storage.
• Install only into vertical walls and when conditions and sheathing
are dry.
IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!
Not all door types may be installed into every wall condition in all areas.
Consult your local building code official for applicable building codes and
regulations. Local building code requirements supersede recommended
installation instructions.
Please Note! Doors must be installed square, level and plumb and on
a flat surface (without twist or warp). We also recommend that all
components be finished prior to installation. See our recommended
finish maintenance instructions at www.jeld-wen.com/resources.
Poor installation or finish may result in denial of warranty claims for
operational or performance problems.
Note to Installer: Provide a copy of these instructions to the building
owner. By installing this product, you acknowledge the terms and
conditions of the limited warranty as part of the terms of the sale.
SAFETY & HANDLING
NEEDED MATERIALS & TOOLS
Tools Required:
• 3-foot level
• 6-foot level
• Tape measure
• Hammer
• Finish nail gun
• Nail set
• Duckbill pliers
• 1/8" drill bit • Caulking gun
• Safety glasses
• Miter saw
• 1" chisel or router
• Bar clamp
• Screw gun
• Utility knife