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Maintenance, Preventive maintenance, Calibration check and adjustment – Badger Meter Disc Meter User Manual

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Recordall® Industrial Nutating Disc Meter

MAINTENANCE

Preventive Maintenance

Preventive maintenance consists of periodic inspection and cleaning procedures . Perform the procedures at regular intervals

and correct any defects before resuming operation of the meter .

Periodic Inspection

1 . Visually inspect the meter and teh accessory for missing hardware, loose connections, broken register glass,

damaged wiring, or other signs of wear or deterioration . Repair or replace components as required .

2 . Verify the proper flow rate and pressure for meter . A loss in pressure, with the resulting flow rate decrease, may

indicate the meter screen is clogged and requires cleaning .

Cleaning

Clean all dust, dirt, grease, moisture, or other foreign material from the exterior of the meter and the accessory .

Calibration Check and Adjustment

Follow these instructions to perform on-site calibration checks and adjustments .

Accuracy Test

1 . Place a test tank of known volume at the output of the meter .
2 . Fill the test tank to the calibrated level . Make a test run at the same flow rate to be used in the actual operation .
3 . Record the quantity indicated on the accessory .
4 . Repeat the test three times and average the recorded results .
5 . Perform the following calculations to determine the percent of accuracy of the meter-accessory combination .

Qty. Indicated on Accessory

x 100 = Meter Accuracy

Actual Quantity in Test Tank

Example 1.

95 Gallons x 100 = 95% Accuracy

100 Gallons

In this example, the meter-mounted accessory is slow and the reading is low . A calibration adjustment is required to

speed up the accessory .

Example 2.

104 Gallons x 100 = 104% Accuracy

100 Gallons

In this example, the meter-mounted accessory is fast and running high . A calibration adjustment is required to slow

down the accessory .

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February 2013