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Hymec filling instruction – MAGURA HYMEC User Manual User Manual

Page 14

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ContEntS (fillinG SEt 0722152)

> 1x Syringe
> 1x Hose for syringe
> 1x MAGURA-Blood, 75 ml Vitam LS
> 2x Sealing rings for pipe connector

toolS

> SW 6 wrench

 iMPortant inforMation

> In the case of doubt arrange to have the repair carried out by a specialist workshop!
> In the event of damage of the system due to improper installation, MAGURA will not be responsible for

replacement!

> Foreign bodies or contamination in the clutch system can lead to increased wear. Always make sure that no

foreign particles can penetrate the system (e.g. via an open master unit). The necessary work should only
be carried out with clean components and resources and in a clean environment.

> Only MAGURA-Blood may be used for filling, never brake fluid!
> Used oil must be disposed of according to the current regulations and laws.

HYMEC fillinG inStrUCtion

> Position the master cylinder horizontally on the handlebar and remove cover with bellows.
> Place hose on syringe and fill it half full with MAGURA-Blood.
> Place on bleeder valve and open valve by about 3/4 of a turn
> Now fill system up to the top edge of the master reservoir.
> Now pull back the syringe piston until the oil level in the container sinks almost to the bottom. While doing

this hold the syringe above if possible.
IMPORTANT: The bottom of the reservoir must still be covered with oil otherwise air will be sucked in!

> Now pump oil into the system again. Repeat this procedure 3 – 4 times until no more bubbles rise up

into the syringe.

> Fill system until the oil level in the reservoir is about 6 mm from the top edge of the reservoir.

Mount cover and bellows. Tightening torque 1.6 Nm!

> Close valve. Tightening torque 1.6 Nm! Withdraw syringe and replace cap.
> Actuate clutch several times. If a pressure build-up takes place immediately and if there is also sufficient

stroke movement to disengage the clutch the system has been filled correctly.

fillinG anD blEEDinG

TIP: The HYMEC system should already be installed

on the motorcycle!

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