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Modular mechanical design, 2 modular mechanical design – Detcon TP-624D User Manual

Page 6

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Model TP-624D

TP-624D Instruction Manual

Rev. 0.4

Page 2 of 40

Principle of Operation

Method of detection is by diffusion/adsorption. Air and H

2

S diffuse through a sintered stainless steel filter

(flame arrestor) and contact the heated surface of the metal oxide sensor film. As hydrogen sulfide gas
molecules react with oxygen ions on the film, there is a decrease in electrical resistance proportional to the gas
concentration. The heater film elevates the temperature of the sensor film creating convection and promoting
a quick response to changing gas concentrations. Electronically, the heater film is used to maintain a constant
temperature of the sensor film enhancing stability and repeatability. The sensor response is reversible and
results in continuous monitoring of ambient air conditions.

1.2 Modular Mechanical Design

The Model TP-624D Sensor Assembly is completely modular and is made up of four parts:

1) TP-624D Plug-in Transmitter
2) Field Replaceable H

2

S Gas Sensor

3) Connector PCB
4) Splash Guard

TP-624D Plug-in Transmitter

The Plug-in Transmitter Module is a microprocessor-based package that plugs into the connector board located
in the explosion proof junction box. Circuit functions include extensive I/O circuit protection, sensor pre-
amplifier, sensor temperature control, on-board power supplies, microprocessor, LED display, magnetic
programming switches, a linear 4-20mA DC output, and a Modbus RTU output. Magnetic program switches
located above and below the LED Display are activated via a hand-held magnetic programming tool, thus
allowing non-intrusive operator interface with the Transmitter Module.

Calibration can be accomplished

without declassifying the area. Electrical classifications are Class I, Division 1, Groups B C D.

Figure 2 Circuit Functional Block Diagram

Figure 3 Transmitter Module

PGM

1

PGM

2

MODEL

TP-624D

HOUSTON, TEXAS

FLT

1

2

CAL

MicroSafe

H2S Gas Sensor

ALM ALM

TM

I/O

Circuit

Protection

RS-485

4-20mA

Display

Micro-

Processor

Temperature

Control

Pre-Amp

Analog 4-20mA Out

Power In

Power Supply

Plug-In

Sensor

Element

Modbus RTU

Relays Out