Tilton XLT-Series (98-295) - Manual

Description
The installation of a Tilton XLT Super Starter is very similar to the installation of the OEM
starter. The only difference is that the wiring is different on those applications using a remote
solenoid. Follow these simple instructions for trouble-free performance.
installation
1. On some models the nose has been adjusted so the starter can be mounted with the solenoid
indexed in different positions. This option allows you to keep the solenoid away from headers
and other starter damaging heat sources. For the greatest reliability, it is best to keep the
solenoid as far away from the header pipes as possible. If the starter assembly must be very
close to the headers, the use of a heat shield is encouraged.
2. When installing a Tilton XLT Super Starter there are several dimensions that must be
within specified ranges for proper functioning. As shown in Figure 1, the pinion to ring
gear clearance should be .090" ± .030". This is with the pinion at rest. If it is not possible
to see the pinion when the starter is installed, as with some with plate mounted starters,
measure from the face of the clutch housing that the starter plate rests against to the ring
gear. Then, measure from the face of the starter plate (nearest the flywheel) to the end of
the pinion at rest. The difference is the pinion to ring gear clearance.
3. When the pinion is engaged with the ring gear, there should be
.010"–.030" backlash. Figure 2 illustrates this. This can be checked with a wire gauge
when holding the pinion into the ring gear. Make sure that the starter is disconnected from
the battery before making this check.
If the fit is too tight on a block-mount starter it can be shimmed with the shims included with
the starter.
4. The electrical installation is very important. Failure to follow instructions will result in
improper starter operation.
solenoiD configurations
Standard (General Motors) Figure 3
Connect the positive battery lead to the unused post on the
solenoid. Connect the smaller switch lead to the spade terminal
on the solenoid.
Remote Solenoid (Ford Or Chrysler) Figure 4
If your vehicle has a remote solenoid, connect the large positive lead from the remote
solenoid to the unused post on the starter solenoid. Use the short jumper wire (provided)
to connect the spade terminal to the same starter solenoid post as shown.
XLT Super Starter
INSTALLATION INSTRUCTIONS
98
-29
5
Tilton Engineering, Inc. 25 Easy Street • PO Box 1787 • Buellton, CA 93427 • www.tiltonracing.com
Jumper
Wire Solenoid
Switch
Battery
Starter
Switch
Battery
Figure 3
(Standard Connection)
Figure 4
(Remote Solenoid Connection)
Figure 2
(Backlash)
Figure 1
(Pinion to Ring Gear clearance)