Tilton Premium Oil Cooler Pump (98-1902) - Manual (Page 2)

D
C
D
C
B
A
1 3 4 5 6 7 8
3 4 5 6 7 8
2
REVISIONS
REV ECN DESCRIPTION DATE BY
4.00
[101.60]
2.00
[50,71]
3.62
[91,9]
1.54
[39,19]
3.10
[78,61]
.38
[9,65]
.75
[19,05]
3.18
[80,77]
.74
[18,8]
8.70
[220.98]
2.69
[68,22]
2.25
[57,15]
3.03
[77,04]
8.57
[217,6]
4.94
[125,37]
.20
[5,08]
A INITIAL RELEASE DA 11/27/09
ITEM PART No. DESCRIPTION QTY LEVEL
1 98100364 WARNING LABEL 1 1
2 11028013 MOTOR BASEPLATE-PLAST 1 1
3 91003024 SCREW 10-32 X .38 LG 2 1
4 91010047 CAPLUG L-6X 2 1
5 91013057 GLYPTOL, SELEANT (RED) 1
6 98100150 PROD LABEL BLANK 2.7X 1 1
7 20132000 KIT GROMMETS STO BLK 1 1
8 81000293 INSTR. CE BOOKLET 08 1 1
9 81000339 INSTR. DUPLEX II H/PRE 1 1
10 98000072 PACKING UNIT, BULK 1 1
11 DM1X006R MPU 12V B/B 3C NSW BP 1 1
NOTES: UNLESS OTHERWISE SPECIFIED
GLYPTOL (ITEM #5) TO BE APPLIED ON SET SCREW
OF BYPASS VALVE AFTER SETTING
LABEL (ITEM#6) TO BE ADHERED ON TOP OF MOTOR
AT APPROXIMATE LOCATION AS SHOWN
ITEM #7 (GROMMET) TO BE PACKED SEPARATELY WITH PUMP (KIT OF 4)
1
2
3
PUMP SPECIFICATIONS:
PUMP MODEL: D71X006BR
PORTS: 3/8 NPTF
VOLTAGE: 12 VDC
AMPS: 8 AMPS
FLOW: 1.9 GPM [7.2 LPM] MAX
PRESSURE: 50 PSI [3.4 BAR]
CONSTRUCTION MATERIALS:
DIAPHRAGM MTL: BUNA
CHECK VALVE MTL: BUNA
PLASTICS: BUNA
FOR REFERENCE ONLY
12.00
WIRE LENGTH
4 REQUIRED Motor Platform
Pump Head
TORQUE TO
38-42 IN-LBS
[304.80]
BLACK WIRE 14 AWG LENGHT 12.00 [30.48]
RED WIRE 14 AWG LENGHT 12.00 [30.48]
Alignment pins (4 PL)
Flow Direction
D
C
D
C
B
A
1 3 4 5 6 7 8
3 4 5 6 7 8
2
REVISIONS
REV ECN DESCRIPTION DATE BY
4.00
[101.60]
2.00
[50,71]
3.62
[91,9]
1.54
[39,19]
3.10
[78,61]
.38
[9,65]
.75
[19,05]
3.18
[80,77]
.74
[18,8]
8.70
[220.98]
2.69
[68,22]
2.25
[57,15]
3.03
[77,04]
8.57
[217,6]
4.94
[125,37]
.20
[5,08]
A INITIAL RELEASE DA 11/27/09
ITEM PART No. DESCRIPTION QTY LEVEL
1 98100364 WARNING LABEL 1 1
2 11028013 MOTOR BASEPLATE-PLAST 1 1
3 91003024 SCREW 10-32 X .38 LG 2 1
4 91010047 CAPLUG L-6X 2 1
5 91013057 GLYPTOL, SELEANT (RED) 1
6 98100150 PROD LABEL BLANK 2.7X 1 1
7 20132000 KIT GROMMETS STO BLK 1 1
8 81000293 INSTR. CE BOOKLET 08 1 1
9 81000339 INSTR. DUPLEX II H/PRE 1 1
10 98000072 PACKING UNIT, BULK 1 1
11 DM1X006R MPU 12V B/B 3C NSW BP 1 1
NOTES: UNLESS OTHERWISE SPECIFIED
GLYPTOL (ITEM #5) TO BE APPLIED ON SET SCREW
OF BYPASS VALVE AFTER SETTING
LABEL (ITEM#6) TO BE ADHERED ON TOP OF MOTOR
AT APPROXIMATE LOCATION AS SHOWN
ITEM #7 (GROMMET) TO BE PACKED SEPARATELY WITH PUMP (KIT OF 4)
1
2
3
PUMP SPECIFICATIONS:
PUMP MODEL: D71X006BR
PORTS: 3/8 NPTF
VOLTAGE: 12 VDC
AMPS: 8 AMPS
FLOW: 1.9 GPM [7.2 LPM] MAX
PRESSURE: 50 PSI [3.4 BAR]
CONSTRUCTION MATERIALS:
DIAPHRAGM MTL: BUNA
CHECK VALVE MTL: BUNA
PLASTICS: BUNA
FOR REFERENCE ONLY
12.00
WIRE LENGTH
4 REQUIRED Motor Platform
Pump Head
TORQUE TO
38-42 IN-LBS
[304.80]
BLACK WIRE 14 AWG LENGHT 12.00 [30.48]
RED WIRE 14 AWG LENGHT 12.00 [30.48]
Alignment pins (4 PL)
Flow Direction
mountIng Hole dImensIons
• 2.25" vertical centers x 3.18" horizontal centers.
• Drill hole diameter: 3/16", 4 places.
• Use high quality #10 bolts with lock nuts.
troublesHootIng
Symptom Possible Causes Action to Take
Motor runs, no discharge
Restricted intake or discharge lines Check lines for restrictions
Air leak in intake line Check for leaks
Punctured pump diaphragm Disassemble and inspect
Crack in pump housing Inspect for cracks
Power polarity Check fuse, power switch and polarity
Motor fails to turn on
Pump or equipment not wired correctly Check fuse, power switch and polarity
Blown fuse or switch is off Check fuse and power
Defective motor Check for motor rotation
Low flow and pressure
Air leak in intake line Check for leaks
Accumulated debris inside pump/plumbing Disassemble and inspect
Worn pump bearing Disassemble and inspect
Punctured pump diaphragm Disassemble and inspect
Insufficient voltage to pump Measure supply voltage, must be greater than 12-volt DC
Defective motor Check for motor rotation
Pulsating flow-pumping cycle on/off
Restricted pump delivery Check discharge lines, fittings for blockage
Undersized line to intake of pump Use only 3/8" NPT fittings
rotatIng pump Head
• Disconnect power.
• Remove the four phillip screws used to secure the pump head
to the motor.
• Pull the head away from the motor and rotate 180°.
• Re-align the four pins on the motor housing with the holes
in the pump head plate and the cam bearing with the "D"
shaped motor shaft.
• Re-install the four phillip screws and torque to between
38 in-lbs and 42 in-lbs.
D
C
D
C
B
A
1 3 4 5 6 7 8
3 4 5 6 7 8
2
REVISIONS
REV ECN DESCRIPTION DATE BY
4.00
[101.60]
2.00
[50,71]
3.62
[91,9]
1.54
[39,19]
3.10
[78,61]
.38
[9,65]
.75
[19,05]
3.18
[80,77]
.74
[18,8]
8.70
[220.98]
2.69
[68,22]
2.25
[57,15]
3.03
[77,04]
8.57
[217,6]
4.94
[125,37]
.20
[5,08]
A INITIAL RELEASE DA 11/27/09
ITEM PART No. DESCRIPTION QTY LEVEL
1 98100364 WARNING LABEL 1 1
2 11028013 MOTOR BASEPLATE-PLAST 1 1
3 91003024 SCREW 10-32 X .38 LG 2 1
4 91010047 CAPLUG L-6X 2 1
5 91013057 GLYPTOL, SELEANT (RED) 1
6 98100150 PROD LABEL BLANK 2.7X 1 1
7 20132000 KIT GROMMETS STO BLK 1 1
8 81000293 INSTR. CE BOOKLET 08 1 1
9 81000339 INSTR. DUPLEX II H/PRE 1 1
10 98000072 PACKING UNIT, BULK 1 1
11 DM1X006R MPU 12V B/B 3C NSW BP 1 1
NOTES: UNLESS OTHERWISE SPECIFIED
GLYPTOL (ITEM #5) TO BE APPLIED ON SET SCREW
OF BYPASS VALVE AFTER SETTING
LABEL (ITEM#6) TO BE ADHERED ON TOP OF MOTOR
AT APPROXIMATE LOCATION AS SHOWN
ITEM #7 (GROMMET) TO BE PACKED SEPARATELY WITH PUMP (KIT OF 4)
1
2
3
PUMP SPECIFICATIONS:
PUMP MODEL: D71X006BR
PORTS: 3/8 NPTF
VOLTAGE: 12 VDC
AMPS: 8 AMPS
FLOW: 1.9 GPM [7.2 LPM] MAX
PRESSURE: 50 PSI [3.4 BAR]
CONSTRUCTION MATERIALS:
DIAPHRAGM MTL: BUNA
CHECK VALVE MTL: BUNA
PLASTICS: BUNA
FOR REFERENCE ONLY
12.00
WIRE LENGTH
4 REQUIRED Motor Platform
Pump Head
TORQUE TO
38-42 IN-LBS
[304.80]
BLACK WIRE 14 AWG LENGHT 12.00 [30.48]
RED WIRE 14 AWG LENGHT 12.00 [30.48]
Alignment pins (4 PL)
Flow Direction
Tilton Engineering, Inc. 25 Easy Street • PO Box 1787 • Buellton, CA 93427 • www.tiltonracing.com