Lincoln Electric IM639 RED-D-ARC VIPER - Manual (Page 33)

F-4 DIAGRAMS F-4
VIPER
LEF
T SI
DE OF M
A
CHINE
J5,J22,J36
J35
J4,J10,
J1,J20,
J33
ELECTRI
C
AL SYMBOLS PE
R
E1537
L12067
12 3
4
13 4
6
1 5
4
1
8
7
6 12
15
5 10
1 6
8
1
16
1 9
W
IR
IN
G D
IAGR
AM (FOR CODE 11018)
R
=
R
E
D O
R
PI
N
K
(VIEWED FROM COMPONENT SIDE OF
BOARD)
W = WHITE
CON
NECTOR
CAVITY NUMBERING SEQUENCE
G = G
R
EE
N
B = BLA
C
K
OR G
R
AY
COLO
R CO
D
E
:
J38
U =
BLU
E
N =
BROW
N
Y = YEL
LOW
BASE
PROTECTIVE BONDI
NG CIR
C
UIT
CA
SE FRO
NT
1. FOR MA
C
H
IN
ES SU
PPLIED WITH I
N
PUT C
ABLE
FOR T
H
R
EE PHAS
E IN
PUT:
CON
N
E
CT G
R
EE
N LEAD TO G
R
O
U
N
D
P
E
R N
ATION
AL ELECT
RI
C CO
D
E
.
CO
N
N
E
CT BLACK, R
E
D & W
HITE LEAD
S TO S
U
PPLY CI
R
C
UIT.
2. FOR MA
C
H
IN
ES
NOT S
U
PPLIED WITH I
N
P
UT
C
ABLE
FOR T
H
R
EE P
H
AS
E IN
PUT: G
ROU
N
D
MA
CHI
N
E
PER N
ATION
AL AN
D LO
C
AL ELECT
RI
CAL CO
D
ES.
CON
N
E
CT TER
MI
N
ALS U, V
& W TO SUP
PLY CIR
C
UIT.
TH
E
IN
TE
RCHA
N
G
E
A
BILIT
Y OF A COM
PLETE BOAR
D, THIS
DIA
GR
AM
MAY
NOT SHOW T
H
E EX
ACT
CO
MP
ON
E
N
TS
O
R
CI
R
C
UIT
RY H
AVING
A C
O
M
M
O
N
CO
D
E
N
U
MB
ER.
N.B. SIN
C
E
C
O
M
PON
ENTS OR
CIR
C
UIT
RY OF A P
R
IN
TE
D CI
R
C
UIT BOA
R
D
MAY
C
H
ANG
E WITHO
UT AFF
ECTI
NG
N.D. CO
N
N
ECTIO
N S
HOW
N IS FO
R 575V OPE
RATION.
N.
C. PLA
CE "A" LEA
D O
N
A
P
P
R
O
P
RIAT
E C
O
N
N
ECTIO
N FO
R IN
PUT VOLTAGE.
N.A.
NOTES:
OUTPUT
PC BO
ARD
J40
J3
A
RE AR OF MA CH IN E
J2,J21,
J37
1 2 J39
8 2 5
50
3
21
3
50
6
21
4
50
2
21
8
H1
21
5
21
0
Y
16
8
15
7
30
2
14
6
W
9
31
2
H1
H3
23
1
20
2
X4
20
1
20
1A
460VAC
23
1A
50
7
I
50
6
505
B U
R
S1
V
W
POWE
R
W
54 53
8
12V
R N
56
R N
51
2
24V
J40 11 12
21
5
21
0
21
4
21
9
21
3
21
8
4
27
7A
30
6
21
2
248
21
7
21
6
E
N
H2
3
20
9
J10
50
1
A
30
6
X4
30
3
30
2
CONT
ROL
30
9
N.
C.
36
0
12
00/450
44
0-
46
0V
OUT
PUT
+
-
6
R W
501
S
BK
-O UT
S BK
-IN
21
9
DIS
PLAY
WORK
36
4
36
9
2 2W 10K
4
CW (
MAX
)
27
7
27
6
R1
R W
Y
36
6
36
1
J20
1 2
+
-
ELE
C
XF
E R
XF
E R IN
_S
EN
SE
ELEC
J11
50
2
11 4 5 5 6 8
1 2 3 1 2 3
9 A
IR
S O L
TS
TA
T
10
EL
E C SO
L
P_
XFMR
++
V O LT
RE
LA
Y
4
10
3 2 1
12 13
2, 6 P
S I S
W IT
CH
5
11 T
R IGGE
R
CT 12
GND 3 I
G B T
J3
B
J1
BK-OUT
64
61
62
18V
LO
W _PSI
L E D
PO
T W
IP E R
RE
S E T
GN
D
TH
E R M A L LE
D
S A FE
TY
L E D
PS
I SET
14
21
7
13
212
H6
2
H5
1 3
H4
27
5
H3
50
7
J21
T2
AU
XILIA
RY
TR
A
N
SFO
R
M
E
R
U
64 62
W
61
U
TP3
9
H1
TP2 TP1 H1
B A C
D1
INP
UT
BRI
DG
E
20
9
4 5
1
FR ON TO FM AC HIN E
36
5
J4
N.A. PER
INPUT
22
1
22
3
22
1
}
27
5
27
6
27
7
1
1 2
24
1A
24
1A
+15V R EAD
Y L E D
27
7B
18V
18
V
J2
7, 8 EL
EC
S H U N T (T
W
IST
PR
)
N
4, 5 X FER
SH
U N T (
TW
IST
PR
)
X4
0
0.6A
RE
LA
Y
P_
X FM
R
++V
OL
T
RESET
15
SOLEN
OID
21
6
22
3
S3
PSI_
S
E
T
27
7A
4
E
MOTO
R
S
W
40
1
X2
FA
N FAN
40
4
40
1
B21
L1
CHO
KE
SLOW BLOW
R
8
1
7
2
6
5
4
550
-
575
V
H6
H5
W
3 4
5
10
BK-IN
S
RIG
H
T SI
DE OF MACHINE
440-
20
7A
2
Y
C1
S
S
FR-OUT
1200/45
0
S
S
35
4
31
0
N
N
20
5
X20 X40
9
3
24
8A
24
1
20
1 20
1A
23
1
FAN
40
4
2
4
3
50
3
3 2
5 1
4
20
4
24
1
xxxxx
xx
20
5
20
4
D
+
A
J5
575VAC
24
1
-
F
550-
S4 PRIMARY
RE
CON
NE
CT
J33
20
8
18V
6
G
S2
xxxxxxx
FR-OUT
FR-IN S
50
5
CON
TROL
S5
X1
P R
E S
SURE
AIR
C2
R
A
206
20
2
6
POWE
R
T3
I
R
Y
Y
20
8
23
8
S
1
24
8
T1 MAI
N
XF
M
R X2
X2
0
X3
0
X3
W
X1
0
TR
AN
SFO
R
M
E
R
C
URR
EN
T
6 2
7
3
20
7A
7
10 9
4
8 7 6
J22
5 4 3
POT
1
6 2
4
7
3
8
W
4
9
FR-IN
A
23
1A
23
8
21
1
R E SET
L E D
21
1
4 I
G BT
3 T
R IGGE
R
2 E
LEC
SOL
1,
2 TR
IG
G
E R
J39
4,
8 O
K TO
M
O
VE
2,
3 =
24
V
J36
354
312
310
303 364
53
369
56
366
361
2
4
348
347
51 54 G
E
61 7
2
8
3
9
4
10
5
5
1
30
9
4 6
2 3
2
1
7
5 1 4 6 2 3
8 7 6
1
7
2
8
3
9
4
10
5
5
1
34
4
4
6
2 3
36
0
34
3
36
5
10 11 12 8 9
1, 7 T
R IG
GER
3, 4 AI
R
S O L
5,
6 EL
EC
SOL
1
NOZZLE
J38
5, 10 ELECTROD
E
3, 8 W
O
R K
11
,1 2 =
1 2V
OUT
PUT
L1
401
E
S
J35 J37
xxx
xxxx
53 56
P30
1 AI
R SOL 6 GND
22
3
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag
ram for a particular code is pasted inside
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. G
ive the equipment code number..
Enhanced Diagram