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Diagrams, Enhanced diagram, Electri c al symbols pe r e1537 – Lincoln Electric IM639 RED-D-ARC VIPER User Manual

Page 32

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F-3

DIAGRAMS

F-3

VIPER

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

ram for a particular code is pasted inside

the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. G

ive the equipment code number..

EL

E

C

ELEC

xx

xxxxx

CO

NT

ROL

S4 PRIMARY

LEF

T SI

DE OF M

A

CHINE

36

0

J33

J37

S2

RESET

J5,J22,J36

15

14

217

21

6

J35

22

3

J4,J10,

S3

PSI_

S

E

T

J1,J20,

J33

54

B

U

R

S1

V

W

R

POWE

R

W

53

8

12V

N

56

H1

R

N

51

2

24V

20

3A

20

6

C1

1200

/450

POWE

R

4

1

5

2

6

3

50

3

T3

27

7A

22

1

400-

460VAC

200-

ELECTRI

C

AL SYMBOLS PE

R

E1537

RE

CON

NE

CT

L12066

12

3

4

13

4

6

1

5

4

1

8

7

6

12

N

E

18V

15

5

10

1

6

8

1

16

1

9

INPUT

W

IR

IN

G D

IAGR

AM (FOR CODE 11017)

AU

XILIA

RY

TR

A

N

SFOR

M

E

R

J22

T2

4

H6

+

-

S

A

22

0-

23

0V

44

0-

46

0V

20

0-

20

8V

H4

380

-

415

V

BK

-O

UT

BK

-IN

6

W

R

21

9

R

=

R

E

D O

R

PI

N

K

(VIEWED FROM COMPONENT SIDE OF

BOARD)

W = WHITE

CON

NECTOR

CAVITY NUMBERING SEQUENCE

G = G

R

EE

N

B = BLA

C

K

OR G

R

AY

COLO

R CO

D

E

:

DIS

PLAY

WORK

36

4

36

9

2

2W

10K

4

CW (

M

AX

)

27

7

276

R1

R

W

Y

36

6

36

1

J20

J38

1

2

U =

BLU

E

N =

BROW

N

Y = YEL

LOW

X4

0

X1

0

W

X2

0

X3

0

X3

X2

7

3

XF

M

R

2

MAIN

T1

6

0.6A

+

D

SLOW BLOW

F

-

20

7

11

4

5

5

6

7

1

2

3

1

2

3

4

10

3

2

1

12

13

5

11 T

R

IGGE

R

12

GND

3 IG

BT

J3

2,

6 P

S

I S

W

IT

CH

10

E

LEC

SO

L

9 A

IR

S

O

L

CT

TS

TA

T

RE

LA

Y

++V

O

LT

P_

XF

M

R

B

S

BASE

FR

-O

UT

PROTECTIVE BONDI

NG CIR

C

UIT

CA

SE FRO

NT

BK-IN

I

BK-OUT

I

64

61

62

Y

22

1

22

3

27

5

27

7

27

6

27

5

30

2

21

5

21

4

21

3

21

2

20

2

21

0

21

8

20

6

21

7

21

6

20

3

20

7

20

3

J1

20

2

20

2A

R

W

31

2

H5

J21

61

U

W

62

U

64
9

TP3

H1

5

TP2

TP1

H1

B

C

D1

INP

UT

BRI

DG

E

20

9

20

7A

4

FR

ON

TO

FM

AC

HIN

E

1. FOR MA

C

H

IN

ES SU

PPLIED WITH I

N

PUT C

ABLE

FOR

SIN

GLE PH

AS

E IN

P

UT: CO

N

N

E

CT GR

EE

N LEA

D TO GRO

U

N

D P

E

R

N

ATION

AL ELECT

RI

C

CO

DE.

CO

N

N

E

CT BLACK & WHITE LEA

D

S

TO S

U

PPLY CI

R

C

UIT.

WRA

P R

E

D LEA

D WITH TA

PE TO PROVID

E 60

0V. INSULATIO

N.

FOR T

H

R

EE P

H

AS

E IN

PUT: CO

N

N

ECT G

R

EE

N LEA

D TO G

R

O

U

ND P

E

R N

ATION

AL ELECTRI

C CO

D

E

.

CO

NN

E

CT BLA

C

K, R

E

D & W

HITE LEADS TO S

U

PPLY CI

R

C

UIT.

2. FOR MA

C

HIN

ES

NOT S

U

PPLIED WITH I

N

PUT

C

ABLE

FOR

SIN

GLE PH

AS

E IN

P

UT: GRO

U

N

D MA

C

HIN

E PER

N

ATION

AL AND LO

C

AL ELECT

RI

C

AL COD

ES.

CO

N

N

ECT TERMI

N

ALS U & W TO SUP

PLY CIR

C

UIT.

FOR T

H

R

EE P

H

AS

E IN

PUT: GRO

U

N

D

MA

CHI

N

E

PER N

ATION

AL AN

D LO

C

AL ELECT

RIC

AL CO

D

ES.

CO

N

N

ECT TER

MI

N

ALS U, V

& W TO SUP

PLY CIR

C

UIT.

TH

E

IN

TE

RCHA

N

G

E

A

BILIT

Y OF A COM

PLETE BOAR

D, THIS

DIA

GR

AM

MAY

NOT SHOW T

H

E EX

ACT

CO

MP

ON

E

N

TS

OR

CI

R

C

UIT

RY H

AVING

A C

O

M

M

O

N

CO

D

E

N

U

MBE

R.

N.B. SIN

C

E

C

O

M

P

O

N

ENT

S OR

CIR

C

UIT

RY OF A P

R

IN

TE

D CI

R

C

UIT BOA

R

D

MAY

C

H

ANG

E WITHO

UT AFF

ECTI

NG

CO

N

N

ECTIO

N S

HOW

N IS FO

R 440-4

60V OPER

ATION.

N.C. PLA

C

E

"A" LEAD O

N

A

P

P

R

O

P

RIATE C

O

N

N

E

CTION FO

R I

N

P

UT VOLTAGE.

N.D. C1 A

N

D C2

C

A

P

A

CITO

RS A

R

E A M

A

TC

H

E

D S

ET.

J4

36

5

N.A.

J35

H1

H3

FAN

NOTES:

+15V

R

E

AD

Y L

E

D

27

7B

18

V

18V

J2

7,

8 EL

EC

S

H

U

N

T (

TW

IST

PR

)

N

4,

5

XF

E

R

S

H

U

N

T

(T

W

IS

T P

R

)

G

RIGHT SI

D

E

OF M

ACHINE

J5

PER N.A.

30

6

30

3

30

2

30

9

230VAC

A

X4

20

3A

N.

C.

S

E

MOTOR

S

W

401

X2

FAN

OUTPUT

PC BO

ARD

FAN

40

4

40

1

B21

L1

C

H

O

K

E

J40

J3

J40

AIR

11

S5

12

SOLE

N

O

ID

13

P

R

E

S

SURE

CON

TROL

21

5

21

0

21

4

21

9

21

3

21

8

21

2

1

4

277

A

30

6

9

14

15

6

16

7

8

50

3

20

9

20

5

50

1

RE

LA

Y

50

5

20

8

50

2

++V

OLT

50

6

P_

XFMR

50

7

J10

20

1

20

4

20

7A

20

2A

-

+

2

N

N

OUT

PUT

11

,1

2 =

1

2V

3,

8 W

O

RK

5, 10 ELECTROD

E

J38

1

N

O

ZZL

E

X20

X40

5,

6 EL

EC

S

O

L

3,

4 AI

R

S

O

L

1,

7 T

R

IG

GER

POT

9

1

A

S

50

2

S

H3

S

H3
H2

S

FR-IN

S

8

Y

Y

C

URRE

N

T

C2

1200/450

TR

A

N

SFOR

M

E

R

R W

X4

1
3

R

2
4

2

4

1

3

40

4

Y

H4

7

20

1

H3

2

5

1

}

A

LOW

_P

S

I L

E

D

P

O

T W

IPER

R

ESE

T

GN

D

TH

E

R

M

A

L LE

D

S

A

FET

Y L

E

D

PS

I S

E

T

18V

6

3

H2

XF

E

R

XF

E

R

RE

AR

OF

MA

CH

IN

E

xxxxxxx

20

5

FR-OUT

FR-IN

S

W

31

0

3

35

4

4

5

6

7

8

8

9

7

10

6

5

10

4

9

5

3
8

2

2
7

4

1

3

6

X1

50

5

50

1

50

6

4

50

7

J2,J21,

J37

20

8

20

4

H5

1

2

J39

21

1

R

ESE

T L

E

D

8

21

1

A

A

9

8

12

11

10

36

5

34

3

36

0

3

2
6

4

34

4

1

5

5

10

4

9

3

8

2

7

1
6

7

8

3

2

6

4

1

5

7

1

2

3

2

6

4

30

9

1

5

5

10

4

9

3

8

2

7

1
6

E

G

54

51

347

348

4

2

361

366

56

369

53

364

303

310

312

354

J36

2,

3 =

24

V

4,

8 O

K

T

O

M

O

VE

J39

1,

2 T

R

IG

G

E

R

2 E

LEC

SOL

3 TR

IG

G

E

R

4 I

G

BT

53

56

P30

1 AI

R

S

O

L

6 GND

22

3

Enhanced Diagram