Lincoln Electric IM813 RANGER 305 D (CE) - Manual (Page 44)

F-6 DIAGRAMS F-6
RANGER 305D (CE)
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag
ram for a particular code is pasted inside
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. G
ive the equipment code number.
EN
GINE
W
ELD
ER
S
UN
LE S S OTH
E R W IS E S P E CIFI
E D TO
LE R A NC
E
DESI
G N IN FO
RMA
TI O N
RE
FERE
NC
E
EQUI
PM
ENT
TY
PE
ENGINEERING CON
TROL
LED
MANUFACTURER:
No
TH
IS D
OCU
MEN
T CON
TAINS PR
OPRIE
TAR
Y INF
OR
MA
TION
O
W
NED BY L
INCO
LN
GL
OBAL
, INC. AND
MA
Y N
O T BE DUPLICA
TED
, C
O M M
UNI
C
TO
OTHE
R PAR
TIES O
R USED F
OR AN
Y PURP
OSE
W
ITH
OU
T THE
E
X PRESS
W
R IT TEN
PERM
ISSIO
N O
F LINC
OL
N G
LOBA
L, INC.
PROPRIE
TA
R
Y
&
C
O
N
FI
DEN
TI
A
L:
NE
W
CHANGE DET
AIL:
CO
N TA
C TO
R
CO
N TRO
L
SHO
W
N IN
"WEL
DI
NG ON"
POSI
TI
ON
WIRE FEED POWER WINDING
42 VAC
C1
1
C1
0
42 VAC
ST
AT
OR
EX
CI
TA
TI
ON
WI
N D IN
G
GND.
SCRE
W
ON
LEF
T
INSIDE CASEFR
ON
T
D3
ARC CONTROL
10K
ALL CASE FRON
T COMPONEN
TS SHOWN VIEW
ED FROM REAR.
42
W3
CB
7
15A
S1
9
7 W1
STATOR W
ELD
WI
N D
IN
G
S
W3
W2
75
R1
76
77
278
CCW OU
TP
U T CO
NT.
PO
T
S3
2
GN
D-
E
30
0 AMP
MODULE
SHUN
T
50M
V=4
00
AM
PS
ROTOR
ST
ATOR AUX.
WINDING
CO
NNE
CTO
R S V
IE
W
E D F
R O M
INS
E RTIO
N END
E LE
CT
RICA
L SY
MB
O LS
PE
R E1
53
7
10 K
41
206B 206A
20
0A
201
20
1A 200
B
+
HO
UR ME
TE
R
22
4B
5
5H
HEAT
SINK
20
8
4
279
BO
T
TOM GND
INSIDE CASEFRONT
PCB
1
D1
- T
HREE
P
HASE
B
RI
DGE
RE
CTIF
IE
R
W4
W5
W6
W1
0
6 10
P5
4 - J4
P5
- J5
2
1
P6
-J 6
16
8 1
9
P3
-J3
9
1
16
PC
B 2 WE
L D C
O N T R O
L P
C B
O
A R D
Me
te
r
Me
te
r
6
1 5
10
Shu
n t
Se
ns
e/
Idl
er/
PW
M
20
4S
206S
S6
MOD
E SE
LE
CTOR
S W ITCH
2A
13
IDLE S
OLENOID
5G
206S
204S
14
208B
A
4 3 2
1
222
TI
G
CC PI PE
CV
220 218 214
8
CCW
R2
B7 B8
L1
C HOK
E
W9 W8
WRA
P T
W
O TUR
NS
OF
LEADS
A
, 3,
D , B
, &
C IN
DI RECT
IO
N
SHO
WN
THR
OU
GH
TO
RO
ID
PRINT
TO 8.
50 X 1
1.00
CL
E VE
LA
ND, OHI
O U.
S.
A .
RANGE
R 305D 50Hz -
KUBO
T
A
-
W
IRI
NG DI
AGRAM
R
IDLE
R CO
NT
RO
L
SHO
W
N IN
"AU
TO" POSI
TI ON
S4
252 25
1
C3 80
0 u f
15
0 vdc
PO
SITI
VE B
RU
SH C
ON
NE
CT
ED
TO
S LIP
RIN
G N
EAR
ES
T
TO
T HE
LAMI
NA
TI ON
L2
L3
TWISTED PAIR
W6
EN
GIN
E C
O
MP
O
N
EN
TS
12 VOL
T
BA
TT
ER
Y
-
GND-
H
OI
L
PRES SW
FR
AM
E
GR
OU
ND
+
W1
1
(LOC
AT ED B ELOW
T E RM
IN A L 2 )
S1RUN-S
TOP
SW
IT
CH
(SHO
W
N IN
RUN POS
.)
12
7
6
1
1 2
1 5
86
10
L2
, L
3: R
F
CH
OKES
16
9
8
1
TOP
G
ND
. S
CRE
W
ON
IN
SI
DE
O
F
CASE
F
RO
NT
LEAD CO
LOR CODE:
B=BLACK OR GRA
Y
R = RED OR PINK
W=W
HITE
G=GREEN (W/YELLOW S
TRIP
E)
FR
A M
E G
ND.
4
5
1
41A
42A
15A
208A
21
S5
VOL
TMETER
POLARI
T Y
SWI
TCH
206A
SHOWN IN POSI
TI
VE (+)
POSI
TI
ON
6
1 5
10
AMPS
M1
M2
M3
M1 M2 M3 M4
M9
M5 M10
M10
M9
M6
M5
M4
M6
VOL
T
S
M1
M2
M3
M10
M9
M6
M5
M4
1 5 1 5
M1 M2 M3 M4
M9
M5 M10 M6
1 5 1 5
M1 M2 M3 M4
M9
M5 M10
1 5 1 5
M1 M2 M3 M4 M5 M10
1 1
M1 M2 M3 M4 M5 M10
1 1
M1 M2 M3 M4 M5 M10
1 5 1 5
M1 M2 M3 M4
M9
M5 M10 M6
1 5 1 5
M1 M2 M3 M4
M9
M5 M10 M6
1 5 1 5
M1 M2 M3 M4
M9
M5 M10
1 5 1 5
M1 M2 M3 M4
M9
M5 M10
1 5 1 5
M1 M2 M3 M4
M9
M5 M10
1 5 1 5
M1 M2 M3 M4
M9
M5 M10
G4226
31 32 GND-
B
A B C D E F
77B 21 75
B
GND-A 41A 42
A
76
B
11
5VAC
CON
T A CT
OR
77
B
76
B
WO
R K
75
B
RE
MO
T E
CON
T ROL
4 2 VAC
GROUND
AMPHENO
L 1
RE
MOT
E
CON
TA
C T OR
GROUND
AMPHENO
L 2
CON
T ROL
J A D C H B K E F G I
208
C
206
C
BY
PASS
FIL
TE
R
ASSEM
BLY
5N
GND-
B
4B 2B 2B 4B
208C
206C
20
6B
4A
77
A
76
A
75
A
2A 4A
Eng
in
e Pro
tection
Lig
h t PL
1
B atter
y C
har
ge
Lig
h t PL
2
21
2A
PULL C
OIL BD.
B4
PC
B3
S7 GL
O W
PLU
G
BUT
TON
H2O TEMP SW
GLOW PLUGS
9
1
16
8
7
1
12
6
P7
- J7
Ou
tput &
Ar
c C
o nt.
Mo
d e
Se
le
ct
P2
-
J2
Eng
in e &
B atter
y
Fun
ction
P1
- J1
Amp
he
nol
,
Mo
d el
Se
le
ct,
H o t S
tar
t
C8
C9
25
23
T wisted Pair
B4
B5
B6
B1
B2
B3
W5
B1
B2
B3
8 5
1 4
1
23
4
P72 J72
21
0A
P4
3-J4
3
20
0
77 76 75
277 27
9
278
27
7
214 218 220 222
215
25
2
25
1
30
5
77
A
76
A
75
A
2 4
20
8B
260 26
1
13
14 23
26
0 261
215
23
2
21
2
20
9
22
9B
22
4B
5G
40
4
40
4
5K
5K
21
0H
20
0N
210
B
GN
D-
R
GN
D-
K
GN
D-
N
GN
D-
E
GN
D-
N
5K
5N
GND-
G GN
D-
D GND-
C
GN
D-
B
GN
D-
R
GND-
A
GND-
J
GN
D-
J
200
N
R3
25
Key
Key
ALTERNAT
OR
STA
RT
ER
FUEL SO
LENOID
blk
wh
t
red
P73 J73
COIL PULL
COIL HOLD
blk
wh
t
red
COIL PULL
COIL HOLD
BAT IG
N
L
229
22
3
20
9A
20
9B
FU
EL
PU
M P
231 GN
D-
M
GND-
L
S2 STAR
T
BUT
TON
D4
CR
1
A
B
1 4 7
3 6 9
21
1
21
0
229
A
22
9A
210D 210
D
21
0E
223
A
22
3A
22
8
22
8
21
0C
P74 J74
blk
red 22
5
22
5B
21
0F
210G
22
4
210
H
22
4A
5H
210
A
21
0B
GN
D-
R
R4
301
302
EN
GI
NE
GR
OU
ND
GN
D-
K
GN
D S
CRE
W
ON
FA
N BAF
FL
E.
A.01
W7
W1
0
CB
2
C
B 3
CB
4
5D
CB
1
20
A
1A
1B
1C
RCDI 30m
A
7
9
11
5B
E
L1
L1
L2
L2
12
L3
L3
2A
2A
2C
2C
2B
2B
N
A E
D
15A
N
A E
15A
A D
15A
5
E
D
C B
B
C
A
C B
CB5
D
3
A
NOTE: LEAD
S 31 AND 3
2 NOT USED.
TAP
E LEAD
ENDS
AND
SECU
RE.
NOTE: ST
ATOR LEAD 3 NOT USE
D.
TAP
E LEAD
END AND SECU
RE.
E
L1 L2
L3
5D
J1
00
J1
01
J1 02
*MFG
OP
ERAT
ION
AND WC
*S
END T
O LOC
ATI
ON
*Q.
A. A
PPR
OV
AL
1 W C S
TE
NO - P
RI NT D
IA GR
AM
12M
1
ENHANCED DIAGRAM