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Installation, A-3 control cable connection, Weld cable size – Lincoln Electric IM761 POWER FEED 15M User Manual

Page 10

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A-3

INSTALLATION

POWER FEED 15M

A-3

CONTROL CABLE CONNECTION:

Digital Control Cable: Figure A.3

Welding Gun/Wire Feeder Trigger Connector
Wire Feeder: Figure A.4

WELD CABLE SIZE

Table A.1 located below are copper cable sizes rec-
ommended for different currents and duty cycles.
Lengths stipulated are the distance from the welder to
work and back to the welder again. Cable sizes are
increased for greater lengths primarily for the purpose
of minimizing cable drop.

Power Source

A

B

C

D

E

Wire Feeder

A

B

C

D

E

Power Source

Pin

Function

A

Digital I/O

B

Digital I/O

C

"67" voltage sense

D

40 VDC

E

40 VDC

Wire Feeder

Pin

Function

A

Digital I/O

B

Digital I/O

C

"67" voltage sense

D

40 VDC

E

40 VDC

WIRE FEEDER

Pin Function

A Gun Trigger
B -
C Common
D Dual Procedure
E Common

Wire Feeder

Welding Gun

A

B

C

D

E

** Tabled values are for operation at ambient temperatures of 104°F(40°C) and below. Applications above 104°F(40°C) may require cables

larger than recommended, or cables rated higher than 167°F(75°C).

RECOMMENDED CABLE SIZES (RUBBER COVERED COPPER - RATED 167°F or 75°C)**

CABLE SIZES FOR COMBINED LENGTHS OF ELECTRODE AND WORK CABLES

AMPRERES

200
200
225
225
250
250
250
250
300
325
350
400
400
500

PERCENT

DUTY

CYCLE

60

100

20

40 & 30

30
40
60

100

60

100

60
60

100

60

0 to 50Ft.
(0 to15M)

2
2

4 or 5

3
3
2
1
1
1

2/0
1/0
2/0
3/0
2/0

50 to 100Ft.

(15 to 30M)

2
2
3
3
3
2
1
1
1

2/0
1/0
2/0
3/0
2/0

100 to 150 Ft.

(30 to 46M)

2
2
2
2
2
1
1
1
1

2/0
2/0
2/0
3/0
3/0

150 to 200 Ft.

(46 to 61M)

1
1
1
1
1
1
1
1

1/0
2/0
2/0
3/0
3/0
3/0

200 to 250 Ft.

(61 to 76M)

1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
2/0
3/0
3/0
4/0
4/0
4/0

TABLE A.1