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Troubleshooting alarms and errors – Watlow Series V4T User Manual

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Wa t l o w S e r i e s V 4

Troubleshooting Alarms and Errors

Indication

Probable Cause(s)

Corrective Action

Error Code Messages ([----] in the upper display indicates a Series V4 error; error code number is visible in
bottom display)

• Sensor input generated a value lower than allowable

signal range, or A/D circuitry malfunctioned. Enter a
valid input. Make sure [``In] parameter (Setup
Menu) matches your sensor and DIP switches are set
accordingly.

• Microprocessor is faulty; consult factory.
• Unless power interruption occurred while controller

was storing data, nonvolatile memory is bad; consult
factory.

• A/D circuit is underrange. Check sensor; if function-

ing properly, consult factory. Make sure [``In]
parameter (Setup Menu) matches your sensor and
DIP switches are set accordingly.

• A/D circuit is overrange. Check sensor; if functioning

properly, consult factory. Make sure [``In] parame-
ter (Setup Menu) matches your sensor and DIP
switches are set accordingly.

• Sensor underrange error (applies

only to RTD units)

• Configuration error.
• Non-volatile checksum error.

• A/D underflow error.

• A/D overflow error.

• [----] [`Er2]

• [----] [`Er4]
• [----] [`Er5]

• [----] [`Er6]

• [----] [`Er7]

• Check the alarm logic for compatibility with system

peripherals and annunciators.

• Check the power limit setting
• Check the operation mode.
• Check the alarm output function.
• Check the °C or °F setting.
• Check the calibration offset value; set it to a lower

level.

• Alarm may be latched.

• Alarm set points may be incorrect..
• Alarm hysteresis may be incorrect.
• Input may be in error condition.

• Alarm won’t

occur.

• Configure output as an alarm.
• Check alarm set points.
• To clear the alarm, correct the alarm condition; check

to see if the alarm is latched.

• Check the alarm sides setting.
• Check the alarm type setting.

• Alarm output may be off.
• Alarm set points may be incorrect.
• Alarm may be silenced.

• Alarm sides may be incorrect.
• Controller may be in diagnostics

mode.

• Alarm won’t

occur.

Alarms

• Check switches, fuses, breakers, interlocks, limits,

connectors, etc. for energized condition and proper
connection.

• Measure power upstream for required level. Check part

number for input power required.

• Check wire size.
• Check for bad connections.

• Power to unit may be off.
• Fuse may be blown.
• Breaker may be tripped.
• Safety interlock door switch, etc.

may be activated.

• Separate system limit control

may be latched.

• Wiring may be open.
• Input Power may be incorrect.

• No power.

Power