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Instructions for overhaul dis-assembly – Ramsey Winch RPH-50000 LARGE FLANGE 2-SPEED W/AIR TENSIONER User Manual

Page 9

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6

INSTRUCTIONS FOR OVERHAUL

DIS-ASSEMBLY

1. Drain oil from gear housing #9 by removing pipe cap #46 from pipe nipple in end bearing.

Remove reducer #45 and relief fitting #41. If new air cylinder is required, remove air cylinder #37
from cover by removing (4) capscrews #25.

Remove washer #29, nut #28, setscrew #23, and insert #34 from end of air cylinder rod. Apply

Loc-tite to threads of nut #28 and thread onto setscrew #23 to 3/8” from drive end, as shown
below. Apply Loc-tite to threads of setscrew and thread insert #34 over end of setscrew and
against nut. Use setscrew and nut to thread insert #34 into end of air cylinder rod. Tighten nut
against cylinder rod, keeping 3/8” distance from drive end of setscrew to nut. If breather vent
#42 is damaged, remove and replace.

2. Disconnect tube #50 from elbow #35 on valve #51 and fitting #33 on bottom of brake #35.

Remove motor #40 and gasket #35b by removing (2) capscrews #20. Remove valve #48, if
needed, from motor by loosening (4) capscrews #18, as shown on page 17.

40

22

22

38b

51

38

50

APPLY LOC-TITE TO SETSCREW

ROD

AIR CYLINDER

34

29

25

40

23

29

42

37

28

34

3/8

28

23

45

41

9

46