Ramsey Winch RPH-40000 2 SPEED W/AIR TENSIONER - Manual (Page 11)

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RE-ASSEMBLY
8. NOTE: DETERMINE MOUNTING CONFIGURATION OF WINCH (R.H. or L.H. MOUNTED)
BEFORE ATTACHING UPRIGHT FRAME TO WINCH, TO ASSURE PARTS ARE MOUNTED
TO PROPER SIDE, REFER TO WINCH MOUNTING CONFIGURATIONS ON PAGE 12
.
Seat well-oiled quad-ring #42 into groove of bushing in each end of drum assembly #1. Carefully
set drum assembly down over motor end bearing #9. Lift gear-housing end bearing #10 and set
into place on drum assembly. Attach tie bars #2 and #3 using (8) capscrews #19 and lockwashers
#25. Install (4) shoulder bolts #29 and hand tighten. Tighten (4) innermost capscrews securely;
check rotation of cable drum. Tighten (4) outer-most capscrews securely, check rotation of cable
drum. Torque capscrews, in above innermost then outer-most pattern, to 430 ft.-lbs. each. Torque
shoulder bolts to 30 ft.-lbs. each. Check rotation of cable drum assembly. It must rotate freely with
no tight spots.
9. Place end (with longest splines) of output coupling assembly #6 through end bearing bushing #15
and mesh coupling spline with spline inside of drum. Slide clutch spacer #31 over end and against
shoulder of shifter shaft #13. Place shifter shaft through washer #30 and into shaft coupling #7,
meshing splines of shifter shaft with splines in shaft coupling.
CAPSCREW
OUTER-MOST
19 25
CAPSCREWS
INNER-MOST
29
CAPSCREW
19 25
OUTER-MOST
29
42
42
1
29
29
25 19
9
10
LONGEST SPLINES
6
15
10
13
30
31
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