beautypg.com

Re-assembly – Ramsey Winch RPH-45000T User Manual

Page 12

background image

9

RE-ASSEMBLY

8.

NOTE: DETERMINE MOUNTING CONFIGURATION OF WINCH (R.H. or L.H. MOUNTED) BEFORE ATTACHING

UPRIGHT FRAME TO WINCH, TO ASSURE PARTS ARE MOUNTED TO PROPER SIDE, REFER TO WINCH
MOUNTING CONFIGURATIONS ON PAGE 13

.

Seat well-oiled quad-ring #41 into groove of bushing in each end of drum assembly #1. Carefully
set drum assembly down over motor end bearing #9. Lift gear-housing end bearing #10 and set
into place on drum assembly. Attach tie bars #2 and #3 using (8) capscrews #16 and lockwashers
#23. Install (4) shoulder bolts #28 and hand tighten. Tighten (4) innermost capscrews securely;
check rotation of cable drum. Tighten (4) outer-most capscrews securely, check rotation of cable
drum. Torque capscrews, in innermost then outer-most pattern as shown below, to 430 ft.-lbs.
each. Torque shoulder bolts to 30 ft.-lbs. each. Check rotation of cable drum assembly. It must
rotate freely with no tight spots.

9. Place end (with longest splines) of

output coupling assembly #6 through
end bearing bushing #14 and mesh
coupling spline with spline inside of
drum. Slide clutch spacer #29 over end
and against shoulder of shifter shaft
#12. Place shifter shaft through washer
#24 and into shaft coupling #7,
meshing splines of shifter shaft with
splines in shaft coupling.

28

28

23

16

9

10

41

41

1

CAPSCREW

OUTER-MOST

16 23

CAPSCREWS

INNER-MOST

28

CAPSCREW

16 23

OUTER-MOST

28

LONGEST SPLINES

6

14

10

12

24

29

7