Ramsey Winch RPH-16000 - Manual (Page 11)

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STEP 5
Generously apply grease (MOBILITH SCH 007) to teeth of ring gear (item #5), teeth of planet gears in drum (item
#1) and to bushing in end bearing (item #6). Apply grease to teeth of gear end of shaft (item #10).
Place gear end of shaft through backside of drum (item #1) and rotate shaft to mesh shaft gear teeth with planet gears
in drum. Apply grease to end of shaft and to O.D. of bushing. Place washer (item #47) over end of shaft. Place drum
assembly into end bearing meshing planet gears with ring gear in end bearing (item #6).
Apply grease to bushing on end bearing. Assemble motor end bearing (item #3) to drum assembly and use tie plates
(item #11) and capscrews (item #18) to hold both end bearings together. Tighten capscrews to 173 ft.lbs.
(235Nm.). Place washer (item #48) and retainer ring (item #41) on shaft. If necessary, remove and replace
appropriate shifter assembly (item #2 or #3), as follows:
MANUAL CLUTCH SHIFTER ASSEMBLY
Remove by loosening setscrew (item #21), jam nut and unscrewing clutch shifter. Be sure slot in ring gear is not
aligned with clutch shifter hole in end bearing. Rotate drum, if necessary, to insure hole and slot are not aligned. Re-
install clutch shifter plunger, jam nut and handle positioned in cylinder housing, as shown. Thread assembly (with
handle engaged in slot) into the end bearing. Pull drum toward the gear housing end bearing to remove play. Hold
drum in position and continue threading the shifter assembly in until the gap between the end of the handle and
cylinder is 7/16 +0 -1/16 inch and handle is in the horizontal position, as shown below. NOTE: This gap will vary
with drum endplay. With drum pulled against the gear housing, the gap should be 3/8 inch. Lightly tighten jam nut.
Rotate drum until handle snaps fully into position. Pull handle out and rotate 90˚. Verify that drum can rotate freely (at
least one revolution) with clutch shifter at DISENGAGED position. Securely tighten the jam nut while holding the
handle. Tighten setscrew securely. Re-check operation as described on page 5.
AIR CYLINDER SHIFTER ASSEMBLY
Remove by loosening setscrew (item #21), jam nut and unscrewing clutch shifter. To re-install, thread air cylinder
into housing. Install one or two shims (item #44) under cylinder head, if needed, to orient air cylinder port for pneu-
matic connections. Tighten setscrew. Refer to page 5 and check for proper operation of the clutch.
RE-ASSEMBLY