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Ramsey Winch RPH-10000X User Manual

Page 14

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Generously apply grease (MOBILITH SHC 007) to teeth of ring gear (item #6), teeth of planet gears in drum
(item #1) and to bushing in end bearings (item #7 & #8). Apply grease to teeth of gear (item #5) and to
splines of shaft (item #12). Place splined end of shaft into splines of hub in brake housing end bearing (item
#8). Place drum over shaft and rotate drum to engage planet gears with output gear on shaft and ring gear in
end bearing.

Assemble end bearing to drum assembly and use tie plates (item #13) and capscrews (item #18) to hold
both end bearings together. Tighten capscrews to 55 Ft. Lbs. (75 Nm.). If necessary, remove and replace
appropriate shifter assembly (item #2 or #3), as follows:

MANUAL CLUTCH SHIFTER ASSEMBLY
Remove by loosening setscrew (item #25), jam nut and unscrewing clutch shifter. Be sure slot in ring gear is
not aligned with clutch shifter hole. Rotate drum, if necessary, to insure hole and slot are not aligned.
Reinstall clutch shifter with plunger, jam nut and handle positioned in cylinder housing, as shown. Thread
assembly (with handle engaged in cylinder slot) into the end bearing. Pull drum toward the brake housing
end bearing to remove play. Hold drum in the position and continue threading the shifter assembly in until the
gap between the end of the handle and cylinder is 7/16 +0 -1/16 inch and handle is in the horizontal position,
as shown below. NOTE: This gap will vary with drum endplay. With the drum pulled against the gear
housing, the gap should be 3/8 inch. Lightly tighten jam nut. Rotate drum until handle snaps fully into the
engaged position. Pull handle out and rotate 90o. Verify that drum can be rotated freely (at least one full
revolution) with clutch shifter at DISENGEGED position. Securely tighten jam nut while holding the handle.
Tighten setscrew securely. Re-check clutch operation as described on page 5.