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Ramsey Winch RPH-10000X User Manual

Page 12

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Remove brake housing (item #9) from end bearing (item #8) by unscrewing (4) capscrews
(item #23). Remove gasket (item #33), coil spring (item #48), flat spring (item #3), retainer
plate (item #11), composition brake discs (item #32) and cam plate (item #4). Remove
hub (item #10) and brake shaft (item #55) with plug (item #42)-which is press-fitted in the
hub I.D. Inspect the seal (item #37), inside of gear housing bore, and replace if
necessary.

Inspect brake discs. Discs are 1/4" thick when new, replace if thinner than .200 in. thick or
if surfaces are glazed or burnt. Inspect the flat ground surfaces of the cam plate and
retainer plate for glazing, warpage or other damage. Glazing can be removed by scraping
carefully. Inspect flat spring. It should be bowed at least 1/8". Replace spring if bowed
less than 1/8".

Replace all worn or damaged parts as needed. Reassemble all parts as shown. Be sure
balls are secure between cam plate and hub.

Install brake housing, making sure that ends of capscrews (item #17) go through notches
in end of flat springs and holes in the retainer plate. Secure brake housing and plate (item
#12), if present, to end bearing using capscrews (item #23). Tighten capscrews to 30-40
FT.LBS.