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Ramsey Winch DC-300 RAM-LOK User Manual

Page 18

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19. Place snap ring(item #65) over end of worm

shaft (item #23) and set into snap ring groove.

Insert key (item #19) into keyway of worm shaft.

Place thrust washer (item #68) over each end

of spur gear shaft (item #21). Set spur gear

shaft assembly into bearing of spur ear hous-

ing. Slide gear (item #12) and (item #68) thrust-

washer over end of worm shaft (item #23).

Insert pins (item #57) into cover (item#9). Place

gasket (item #44) onto cover. Attach cover and

gasket to spur gear housing using twelve cap-

screws (item #28). Torque capscrews to 8 ft. lb.

(10.8 Nm) each.

Insert plug (item #54)into bottom of spur gear

housing. Permatex may be applied to threads

to help prevent oil leakage.

Remove reducer and fi tting (items #50 & #53)

from top of spur gear housing. Pour 1/ 2 pint

of SAE 20 weight motor oil into spur gear box.

Replace reducer and fi tting into top of spur

gear housing. Tighten reducer and fi tting

securely.

20. Attach mounting angles (items #4 & #5) using

six capscrews (item #32) with lockwashers

and capscrews (items #35 & #31). Torque

capscrews to 34 ft. lb. (46 Nm.) each. Insert

plug (item #54) into bottom of gear housing.

Permatex may be applied to threads to help

prevent

leakage.

Pour 3/4 pint of EP 140 gear oil into housing

thru hole in top of housing. Insert relief fi tting

(item #50) into reducer (item #53). Reducer

should then be placed into hole on top of

gear

housing.

Tighten

fi tting and reducer

securely.