Ramsey Winch DC-300 RAM-LOK - Manual (Page 14)

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7. Check for signs of wear on gear teeth. If replacement
of gear is necessary, gear must be replaced as follows:
a. Press gear ( item #14) from shaft (item #22).
b. Examine shaft keys and keyways. If distortion of
keys and/or keyways are evident, shaft and keys
should be replaced.
c. Use a soft hammer to gently tap keys (item #48)
into keyways. Press gear (item #14) over shaft and
keys. Gear must be centered over keys.
8. Remove seal (item #63) from back of gear housing
(item # 18). Check bushing (item #27) for signs of
wear. Press bushing (item #27) from gear housing
and replace if necessary. Press new bushing and
seal back into place.
9. Check drum bushings (item #26) for signs of wear.
Replace if necessary by pressing old bushings from drum
(item #10) and pressing new ones into place.
10. Examine shifter assembly (item #1) for damage to yoke.
Yoke should be fi rmly attached to shaft, yet, able to swivel
freely around shaft. Replace if necessary by removing pin
(item #58) from handle (item #15). Remove rubber plug
(item #59) from housing. Unscrew setscrew enough to allow
shifter assembly to be removed from housing.
Check clutch housing bushing (item #26) for signs of wear.
Remove if necessary by pressing old bushing from housing
(item #17) and pressing new one into place. Install new
shifter assembly (item #1) by placing end of shaft, opposite
yoke, through spring (item #67) and into housing (item #17).
Attach (item #15) handle to shaft using roll pin (item #58).
Tighten setscrew, in housing, enough to allow shifter
assembly