Ramsey Winch REP-6000/8000/9000 CURRENT - Manual (Page 9)

Maintenance
All moving parts in the winch are permanently lubricated
with high temperature lithium grease at the time of
assembly. Under normal conditions factory lubrication
will suffice.
Lubricate cable periodically using light penetrating oil.
Inspect for broken strands and replace if necessary with
Ramsey part number listed in Parts List. If the cable
becomes worn or damaged, it must be replaced.
Corrosion on electrical connections will reduce perform-
ance or may cause a short. Clean all connections espe-
cially in the remote control switch and receptacle. In
salty environments use a silicone sealer to protect from
corrosion.
To minimize corrosion of the internal motor components
that may occur due to condensation, power the winch in
or out periodically. Energizing the motor will generate
heat, which will help dissipate any moisture buildup in
the motor. This should be performed at periodic intervals
(such as with each oil change to your vehicle). Note:
Refer to the Troubleshooting Guide if the motor has been
submerged.
Cable Installation
Unwind the new cable by rolling it out along the ground,
to prevent kinking. Remove old cable and observe the
manner in which it is attached to the cable drum flange.
Before installing the new cable assembly, make sure end
of cable is squarely cut and wrapped with tape to prevent
fraying. Form a short 90° bend (approximately ½" long)
in the end of the cable.
Position the cable drum so that the large 13/32" diameter
hole in the motor end drum flange is approximately on
the top. Insert the bent end of cable into the 13/32" hole
in the drum flange and then carefully run the winch in the
"reel in" direction approximately ¾ revolution until the ¼"
diameter threaded hole in the drum flange is on top.
Secure the cable to the drum flange using cable anchor
and capscrew shown in the parts drawing. Securely
tighten the capscrew, but do not over-tighten.
Wind 5 wraps of cable onto the drum. Winch on the rest
of the cable by pulling in a light load to keep the tension
constant. Allow the cable to swivel by using a length of
chain or a block between the cable hook and the load.
Operating Instructions
The winch clutch allows rapid unspooling of the wire
rope for hooking onto the load or anchor point. The
clutch shifter tab is located on the gear-housing end of
the winch and operated as follows:
1. To disengage the clutch, move the clutch shifter lever
to the "OUT" position. Wire rope may now be free-
spooled off the drum.
2. To engage the clutch, move the clutch shifter lever to
the "IN" position. The winch is now ready for pulling.
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