Ramsey Winch ATV-2500 - Manual (Page 20)

3. Push the Green, Red, and Yellow wires
through the back of the switch housing.
4. Install the Gasket onto the Rocker Switch.
5. Connect Yellow wire (item #12-3) to top ter-
minal on Rocker Switch (terminal behind “IN”
position). Connect Red wire (item #12-1) to
middle terminal on Rocker switch. Connect
Green wire (item #12-2) into bottom terminal
of Rocker switch.
6. Slide Green, Yellow, and Red wires into loom
(item #12-4). Slide loom up to back of the
switch housing.
7. Snap switch and switch housing together.
8. Push Accessory wire from ignition and other
end of Red wire into plastic Splice (item #14-
10).
9. Fold splice clip over itself and snap closed.
10. Route wires from Rocker Switch down the
handle bars. Turn the handle bars fully right
and left to ensure plenty of clearance.
11. Make sure wires are not drawn taut across
any surfaces that could damage them. Use
cable ties to anchor wires. Tie off excess.
Connect Wiring to Solenoid (unless motor and
battery leads are switched)
C
AUTION
: T
IGHTEN NUTS ON TERMINAL STUDS TO
35-40
IN
-
LBS
. (3-4 N
M
)
TORQUE
. D
O NOT OVER
-
TIGHTEN
.
1. Connect Red Battery Lead (Item #13-2)
between “A” terminal on Solenoid and positive
(+) vehicle battery terminal.
2. Connect Black Motor Lead (item #13-4)
between #2 terminal on motor and C termi-
nal on solenoid. Connect Black w/Yellow
Stripe Motor Lead (item #13-1) between #1
terminal on motor and B terminal on solenoid.
3. Connect Black Battery Lead (item #13-3) to
“E” terminal on Solenoid and route to nega-
tive (-) vehicle battery terminal but do not
connect.
4. Plug Yellow wire from switch into right termi-
nal (terminal above black with yellow stripe
motor lead). Plug Green wire from switch into
left terminal (terminal above black motor
lead).
Finish Installation
1. Confirm that winch clutch is disengaged.
2. Connect negative (-) battery cable to vehicle
battery. Connect Black Battery Lead from
winch to negative (-) vehicle battery terminal.
3. With ignition switch OFF, press Rocker switch
to “OUT”—winch should not operate. If the
winch does operate with the ignition off, con-
firm that proper accessory wire from ignition
was spliced.
4. Spool a few feet of cable out by hand. Engage
winch clutch.
5. Turn ignition switch ON and press Rocker
switch to “OUT”—winch should spool cable
out.
6. If winch does not operate with ignition on,
check wiring to the schematic on page 18.
7. If winch spools cable IN instead of OUT, turn
off ignition and reverse yellow and green
wires on solenoid.
20