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WARN ZEON 12 User Manual

Winch installation guide, Symbol index

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WARN INDUSTRIES

1

ORIGINAL INSTRUCTIONS

Warn Industries Inc.

12900 SE Capps Road

Clackamas, OR 97015

USA

Customer Service: (800) 543-9276

International Fax: (503) 722-3005

Fax: (503) 722-3000

www.warn.com

WARN® and the WARN logo are registered trademarks of Warn Industries, Inc.
© 2012 Warn Industries, Inc.

Winch Installation Guide

TABLE OF CONTENTS:

SAFETY

Symbol

Index

.............................................................................................................................................................................2

General Safety Precautions ...............................................................................................................................................3-5

INSTRUCTIONS

Safe Working Conditions .......................................................................................................................................................6

Know Your Winch .....................................................................................................................................................................7

Mounting

.................................................................................................................................................................................8-9

Electrical

Connections

......................................................................................................................................................... 10

First Time Operation Instructions ..............................................................................................................................11-13

Final Analysis and Maintenance ..................................................................................................................................... 14

Every winching situation has the potential for personal injury. In order to minimize that risk, it is important to read this guide and The Basic Guide to
Winching Techniques carefully. Please familiarize yourself with the operation of your winch before using it and be constantly safety oriented. In this
guide we provide important safety information and instructions on how to install your winch. Please read the Basic Guide to Winching Techniques
for information on how to properly use your winch and proper rigging techniques.

Please keep this manual and other product literature found in this kit for future reference. In this kit you will find the following pieces of literature:
Winch Installation Guide, Basic Guide to Winching Techniques, Specification and Performance Data, Product Warranty, Replacement Parts List and
other product literature specific to some products. Should any of these be missing, please visit www.warn.com or contact us at the number below.

WARN INDUSTRIES

83449A0 2

SYMBOL INDEX

SYMBOL

EXPLANATION

Read All Product
Literature

Always Wear Hearing and
Eye Protection

Never Use Winch as a
Hoist

Properly Seat Load in
Throat of Hook

Wind Rope on Bottom of
Drum

Finger/Fairlead Crushing
Hazard

Hand Piercing/Cutting
Hazard

Explosion/Bursting
Hazard

Never Route Electrical
Cables through Sharp
Edges Hazard

Avoid Installing Electrical
Cables around Pinch and
Wear/Abrasion Points

SYMBOL

EXPLANATION

Always Wear Leather
Gloves

Do Not Move People

Always Use Supplied
Hook Strap

Never Apply Load to
Hook Tip or Latch

Never Wind Rope Over
Top of Drum

Fairlead Pinch Point

Hot Surface Hazard

Fire and Burn Hazard

Never Route Electrical
Cables through or near
Moving Parts Hazard

Exposed Wiring Hazard,
Insulate Exposed Wiring
and Terminals

Never Hook Back on
Rope

This manual is related to the following products: