Mallory Ignition Mallory MAGNETIC BREAKERLESS IGNITION MODULE 609 - Manual (Page 2)

2
INDEX RIB
RED
BROWN
GREEN
RED
BROWN
GREEN
FEMALE
CONNECTOR
DISTRIBUTOR WIRE
HARNESS
FIGURE 3
Step 4
Loosen the two magnetic pickup nuts on the new
module assembly. See Figure 2.
NOTE (57, 82, 87 and 89 Series Distributors): If
you had to remove the two magnetic pickup
nuts that hold the pickup to the old module
assembly (Step 2), remove the two magnetic
pickup nuts on the new module assembly and
press the two studs out of the new module
assembly. Discard these nuts and studs.
Step 5
Install the new module assembly in the reverse
order from the way the old module assembly was
removed (Steps 2 and 3).
Step 6
Set the magnetic pickup gap between 0.007-0.010"
when tooth on the reluctor is pointing directly at the
center of the metal pole on the magnetic pickup. A
0.0074" polyester gauge is provide to help in setting
the magnetic pickup gap. Tighten the two nuts that
hold the magnetic pickup to the new module as-
sembly. See Figure 2.
Step 7
Slide the three wires from the module assembly
through the grommet, to outside the distributor
housing. Put the three wires in the female connec-
tor: GREEN WIRE in hole #1; BROWN WIRE in
hole #2; RED WIRE in hole #3; Plug the female
connector into the distributor wire harness. See
Figure 3.
RELUCTOR
SET GAP BETWEEN .007" – .010"
TIGHTEN THE MAGNETIC
PICKUP NUTS.
LOOSEN THE TWO
MAGNETIC PICKUP
NUTS TO ADJUST GAP.
TO SET MAGNETIC
PICKUP GAP:
FIGURE 2