Magnum Venus Plastech PRESSURE LIMIT VALVE PLV-1000 - Manual (Page 3)

MAINTAINENCE AND REPAIR MANUAL
PLV-1000
MAGNUM VENUS PLASTECH REV 1.00
APRIL 2010 PAGE 3
TABLE OF CONTENTS
CHAPTER 1-Safety and Warning Information ............................................................. 5
Operating Your Polyester System Safely ......................................................................................... 5
1. Introduction ............................................................................................................................. 5
1.2 Personal Safety Equipment ................................................................................................... 6
2.1 Hazards Associated with Laminating Operations.................................................................... 6
2.2 Catalyst (Methyl Ethyl Ketone Peroxide) ................................................................................ 7
2.3 Clean-Up Solvents and Resin Diluents .................................................................................. 8
2.4 Catalyst Diluents ................................................................................................................. 10
2.5 Cured Laminate, Overspray and Laminate Sandings Accumulation...................................... 10
2.7 Toxicity of Chemicals........................................................................................................... 10
2.8 Treatment of Chemical Injuries ............................................................................................ 11
3.0 Equipment Safety ................................................................................................................ 12
3.1 Emergency Stop Procedures ............................................................................................... 12
3.2 Grounding ........................................................................................................................... 13
CHAPTER 2-Getting Started ....................................................................................... 15
THEORY OF OPERATION ................................................................................................................ 15
ITEMS AND TOOLS NEEDED .......................................................................................................... 17
CHAPTER 3-Disassembly ........................................................................................... 18
REMOVAL OF PLV-1000 .................................................................................................................. 18
PLV-1000 DISASSEMBLY PROCEDURE ......................................................................................... 18
CHAPTER 4-Cleaning and Inspection ........................................................................ 21
PARTS CLEANING ........................................................................................................................... 21
PARTS INSPECTION ........................................................................................................................ 21
CHAPTER 5-Assembly ................................................................................................ 22
VALVE BODY ASSEMBLY ................................................................................................................ 22
CHAPTER 6-Installation .............................................................................................. 24
CHAPTER 7-System Start Up/ Troubleshooting ....................................................... 24
CHAPTER 8-Assembly Drawings ............................................................................... 25